DOI: 10.18577/2071-9140-2017-0-S-130-143

UDC: 621.791

V.I. Lukin¹, V.G. Kovalchuk¹, E.N. Ioda¹

Fusion welding is a core of welding manufacturing

Welding is the most efficient technology of manufacturing the permanent connections of structural materials and production of energy-saving joints, that are very close to the optimal shape of completed parts or structures. In many cases welding technologies are the only possible or the most effective ways to manufacture construction materials joints allowing to reduce labor costs, increase the material utilization efficiency, decrease the energy consumption of completed parts. Now fusion welding (tungsten arc welding, electron beam welding, spot welding, laser welding, hybrid welding) is the base of welding manufacturing. The most important results of research projects carried out in the field of development of welding technologies of nickel, titanium, aluminum alloys and steels are presented in the paper. The work is executed within the implementation of the complex scientific direction 10.8. «Fusion welding technologies of construction materials» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)

Keywords: TIG welding, resistance spot welding, electron beam welding, welded joints, welding parameters, short-term durability, long-term durability, structure, impact resistance, resistance to hot crack formation.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N., Ospennikova O.G., Bazyleva O.A. Materialy dlya vysokoteplonagruzhennyh detalej gazoturbinnyh dvigatelej [Materials for the high-heatloaded details of gas turbine engines] // Vestnik MGTU im. N.E. Baumana. Ser.: Mashinostroenie. 2011. №SP2. S. 13–19.

3. Kablov E.N., Lomberg B.S., Ospennikova O.G. Sozdanie sovremennyh zharoprochnyh splavov i tehnologij ih proizvodstva dlya aviacionnogo dvigatelestroeniya [Creation of modern hot strength alloys and technologies of their production for aviation engine building] // Krylya Rodiny. 2012. №3. S. 34–38.

4. Kablov E.N., Lukin V.I., Ospennikova O.G. Svarka i pajka v aviakosmicheskoj promyshlennosti [Welding and the soldering in the aerospace industry] // Svarka i bezopasnost: sb. mater. Vseros. nauch.-praktich. konf. Yakutsk, 2012. T. 1. S. 21–30.

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8. Bykov Yu.G., Ovsepyan S.V., Mazalov I.S., Romashov A.S. Primenenie novogo zharoprochnogo splava VZh171 v konstrukcii perspektivnogo dvigatelya [Application of new VZh171 hot strength alloy in design of the perspective engine] // Vestnik dvigatelestroeniya, 2012. №2. S. 246–249.

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12. Kostina M.V., Bannyh O.A., Blinov V.M. Osobennosti stalej, legirovannyh azotom [Features staly, alloyed by nitrogen ] // Metallovedenie i termicheskaya obrabotka metallov. 2000. №12. S. 3–6.

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DOI: 10.18577/2071-9140-2017-0-S-144-158

UDC: 621.791:669.018.44

O.G. Ospennikova¹, V.I. Lukin¹, A.N. Afanasiev-Khodykin², I.A. Galushka¹, O.V. Shevchenko¹

Advanced developments in the field of the high-temperature soldering of heat resisting alloys

This article describes the advantages of brazing technology at manufacturing the parts and components of modern gas turbine engines. The results of research in the field of production technologies of high-temperature nickel-based solder powders by the gas-jet spraying technique are shown. Compositions and technologies of new domestic nondeformable semi-manufactured solders in tapes and pastes based on organic binding are developed. The results of works on research and development of soldering technology of nickel-based superalloys in opposite combinations for perspective «blisk»-type» design of jet engine impeller made by using the permanent joints are shown. The results of development of soldering technology for manufacturing the permanent joints of intermetallic nickel superalloys of VKNA and WIN-types in the same combination in relation to parts and assembles of jet engine hot sections are shown

Keywords: solder, monocrystal nickel superalloys, brazing, brazed joints, organic binding, tapes, pastes.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period to 2030] // Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

3. Bazyleva O.A., Arginbaeva E.G., Turenko E.Yu. Zharoprochnye litejnye intermetallidnye splavy [Heat resisting cast intermetallic alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 57–60.

4. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.

5. Kablov E.N., Sidorov V.V., Kablov D.E., Rigin V.E., Goryunov A.V. Sovremennye tehnologii polucheniya prutkovyh zagotovok iz litejnyh zharoprochnyh splavov novogo pokoleniya [Modern technologies of receiving the bar stock preparations from foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. S. 97–105.

6. Kablov E.N., Bondarenko Yu.A., Echin A.B., Surova V.A. Razvitie processa napravlennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj i kompozicionnoj strukturoj [Development of process of the directed crystallization of blades of GTE from hot strength alloys with single-crystal and composition structure] // Aviacionnye materialy i tehnologii. 2012. №1. S. 3–8.

7. Kablov E.N., Golubovskij E.R. Zharoprochnost nikelevyh splavov [Thermal stability of nickel alloys]. M.: Mashinostroenie, 1998. 463 s.

8. Kablov E.N., Petrushin N.V., Elyutin E.S. Monokristallicheskie zharoprochnye splavy dlya gazoturbinnyh dvigatelej [Single-crystal hot strength alloys for gas turbine engines] // Vestnik MGTU im. N.E. Baumana. Ser.: Mashinostroenie. 2011. №SP2. S. 38–52.

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10. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytiya / pod obshh. red. E.N. Kablova. 2-e izd. [Cast blades of gas turbine engines: alloys, technologies, coverings / gen. ed. by E.N. Kablov. 2nd ed.]. M.: Nauka, 2006. 632 s.

11. Lukin V.I., Sorokin L.I., Bagdasarov Yu.S. Svarivaemost litejnyh zharoprochnyh nikelevyh splavov tipa ZhS6 [Bondability of cast heat resisting nickel alloys of the ZhS6 type] // Svarochnoe proizvodstvo. 1997. №6. S. 12–17.

12. Lukin V.I., Semenov V.N., Starova L.L. i dr. Obrazovanie goryachih treshhin pri svarke zharoprochnyh splavov [Formation of hot cracks when welding hot strength alloys] // MiTOM, 2007. №12. S. 7–14.

13. Lukin V.I., Semenov V.N., Starova L.L., Zhegina I.P. at al. Formation of hot cracks in welding of refractory alloys // Metal Science and heat Treatment. 2001. P. 476–480.

14. Lukin V.I., Semenov V.N., Starova L.L., Morozova G.I. at al. Structure of the weld and near-weld zone in nickel alloys EP202 and EK61 // Ibid. P. 484–488.

15. Lukin V.I., Kovalchuk V.G., Samorukov M.L. at al. Effect of friction welding parameters and heat treatment on the quality of welded joints in creep-resisting deformable nickel alloys // Welding International. 2012. Vol. 26. No. 9. P. 728–731.

16. Lukin V.I., Kovalchuk V.G., Samorukov M.L., Gridnev Y.M. at al. Special features of friction welding joints in creep-resisting nickel alloys VKNA-25 and EP975 // Welding International. 2011. Vol. 25. No. 10. P. 800–804.

17. Lukin V.I., Kovalchuk V.G., Golev E.V., Mazalov I.S., Ovchenkova I.I. Welding a creep-resisting Ni–Co–Cr (VZH171) alloy strengthened by nitriding // Welding International. 2013. Vol. 27. No. 11. P. 897–902.

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24. Lukin V.I., Stolyankov Yu.V., Rylnikov V.S., Shherbakov A.I. Pajka amorfnymi pripoyami [Soldering amorphous solders] // Aviacionnye tehnologii. 2002. S. 96–102.

25. Afanasev-Hodykin A.N., Lukin V.I., Rylnikov V.S. Vysokotehnologichnye polufabrikaty zharoprochnyh pripoev (lenty i pasty na organicheskom svyazuyushhem) [High-tech semi-finished high-temperature solders (tape and paste on an organic binder] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №9. St. 02. Available at: http://viam-works.ru (accessed: October 03, 2016).

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DOI: 10.18577/2071-9140-2017-0-S-159-174

UDC: 669.018.292

V.I. Gromov¹, N.M. Voznesenskaya¹, N.G. Pokrovskaya¹, O.A. Tonysheva¹

High-strength constructional and corrosion-resistant steels developed by VIAM for aviation engineering

The advanced domestic and foreign scientific and manufacturing enterprises carry out researches on creation of new high-strength steels and improvement of commercial high-strength steels, which are aimed at increase of strength, viscosity and corrosion resistance. The special attention is paid to cost reduction of semi-finished products and technological effectiveness increase when manufacturing the parts. Now the main efforts of developers of new steels are directed to the solution of the following tasks: - creation of new high-strength constructional steels, including steels which are strengthened by vacuum and ion-vacuum chemical thermal processing, allowing to raise the characteristic of endurance and strength of materials; - creation of high-strength corrosion-resistant welded steels, including steels with the superequilibrium nitrogen content possessing high values of strength, viscosity and endurance.

Keywords: high-strength steels, chemical and thermal processing, corrosion resistance, hardness.

Reference List

1 Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period to 2030] // Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

3. Kablov E.N., Lomberg B.S., Ospennikova O.G. Sozdanie sovremennyh zharoprochnyh materialov i tehnologij ih proizvodstva dlya aviacionnogo dvigatelestroeniya [Creation of modern heat resisting materials and technologies of their production for aviation engine building] // Krylya Rodiny. 2012. №3–4. S. 34–38.

4. Novikov I.I. Teoriya termicheskoj obrabotki metallov [Theory of thermal processing of metals]. M.: Metallurgiya, 1978. 338 s.

5. Petrakov A.F., Shalkevich A.B. Vysokoprochnye stali v aviastroenii [High-strength became in aircraft industry] // Aviacionnye materialy. Izbrannye trudy «VIAM» 1932–2002: yubilejnyj nauch.-tehnich. sb. M.: VIAM, 2002. S. 180–191.

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7. Markova E.S., Yakusheva N.A., Pokrovskaja N.G., Shalkevich A.B. Tehnologicheskie osobennosti proizvodstva martensitostareyushhej stali VKS-180 [Technological features of the production of martensite aging steel VKS-180] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №7. St. 01. Available at: http://www.viam-works.ru (accessed: October 5, 2016).

8. Kablov E.N. Konstrukcionnye i funkcionalnye materialy – osnova ekonomicheskogo i nauchno-tehnicheskogo razvitiya Rossii [Constructional and functional materials – basis of economic and scientific and technical development of Russia] // Voprosy materialovedeniya. 2006. №1. S. 64–67.

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10. Shalkevich A.B., Voznesenskaya N.M., Pokrovskaya N.G., Markova E.S. Vysokoprochnye konstrukcionnye i korrozionnostojkie stali dlya samoletov novogo pokoleniya [High-strength constructional and corrosion-resistant became for airplanes of new generation] // 75 let. Aviacionnye materialy. Izbrannye trudy «VIAM» 1932–2007: yubilejnyj nauch.-tehnich. sb. M.: VIAM, 2007. S. 142–150.

11. Vysokoprochnaya korrozionnostojkaya stal: pat. 2318068 Ros. Federaciya [High-strength corrosion-resistant steel: pat. 2318068 Rus. Federation]; opubl. 21.11.05.

12. Mokrinskij V.I. Proizvodstvo boltov holodnoj obemnoj shtampovkoj [Production of bolts by cold volume forming]. M.: Metallurgiya, 1978. 71 s.

13. Misozhnikov V.M., Grinberg M.Ya. Tehnologiya holodnoj vysadki metalla [Technology of cold upsetting of metal]. M.: Mashgiz, 1951. 310 s.

14. Vysokoprochnaya korrozionnostojkaya stal i izdelie, vypolnennoe iz nee: pat. 2214474 Ros. Federaciya [High-strength corrosion-resistant steel and the product which has been executed of it: pat. 2214474 Rus. Federation]; opubl. 20.10.2003.

15. Tonysheva O.A., Voznesenskaya N.M., Eliseev E.A., Shalkevich A.B. Issledovanie novoj vysokoprochnoj ekonomnolegirovannoj azotosoderzhashhej stali povyshennoj nadezhnosti [Research of new high-strength ekonomnolegirovanny nitrogen-bearing steel of increased reliability] // Vestnik MGTU im. N.E. Baumana. 2011. №SP2. S. 17–20.

16. Tonysheva O.A., Voznesenskaja N.M., Shalkevich A.B., Petrakov A.F. Issledovanie vlijanija vysokotemperaturnoj termomehanicheskoj obrabotki na strukturu, tehnologicheskie, mehanicheskie i korrozionnye svojstva vysokoprochnoj korrozionnostojkoj stali pere-hodnogo klassa s povyshennym soderzhaniem azota [Research of influence of high-temperature thermomechanical processing on structure, technological, mechanical and corrosion properties of high-strength corrosion-resistant steel of transitional class with the raised content of nitrogen] // Aviacionnye materialy i tehnologii. 2012. №3. S. 31–36.

17. Lukin V.I., Voznesenskaya N.M., Kovalchuk V.G., Golev E.V., Samorukov M.L. Svarka vysokoprochnoj korrozionnostojkoj stali VNS-72 [Welding of high-strength VNS-72 corrosion-resistant steel] // Svarochnoe proizvodstvo. 2012. №10. S. 31–35.

18. Vysokoprochnaya korrozionnostojkaya stal martensitnogo klassa i izdelie, vypolnennoe iz nee: pat. 2291912 Ros. Federaciya [High-strength corrosion-resistant steel of the martensitic class and the product which has been executed of it: pat. 2291912 Rus. Federation]; opubl. 10.11.05.

19 Voznesenskaya N.M., Eliseev E.A., Kapitanenko D.V., Tonysheva O.A. Optimizaciya tehnologicheskih rezhimov polucheniya tonkih listov i lenty iz korrozionnostojkoj stali VNS-9Sh [Optimization of technological modes of receiving thin sheets and tape from VNS-9Sh corrosion-resistant steel] // Metally. 2014. №1. S. 46–52.

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DOI: 10.18577/2071-9140-2017-0-S-175-185

UDC: 621.98.043:004.94

M.M. Bakradze¹, A.V. Skugorev¹, V.V. Kucheryaev¹, M.V. Bubnov¹

Computer modeling of technological metal forming processes as effective instrumentfor development of new technologies

In this article is shown the experience of using modern computer modeling methods in developing technologies for production of difficult-to-form nickel-based superalloys forgings. Computer modeling results of isothermal forging in air, that is widely used at FSUE «VIAM» to produce disks billets of small-size gas turbine engines and units are shown. Experience of implementing computer modeling in developing technologies for large-size complex shape forged billets like «disk-shaft» that are used in gross metallurgical factories such as public corporation «Metallurgical Factory «Electrostal» and public corporation «Stupino Metallurgical Company» is shown in this article. Computer modeling allowed to increase metal stock usage up to 10-30% due to decreasing weight of forging and in several cases to reduce number of technological operations that optimized the technology.

Keywords: сomputer modeling, metal forming, pressing, forging, nickel-based superalloys, isothermal deformation.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N., Ospennikova O.G., Lomberg B.S. Strategicheskie napravleniya razvitiya konstrukcionnyh materialov i tehnologij ih pererabotki dlya aviacionnyh dvigatelej nastoyashhego i budushhego [The strategic directions of development of constructional materials and technologies of their processing for aircraft engines of the present and the future] // Avtomaticheskaya svarka. 2013. №10. S. 23–32.

3. Stebunov S.A. Bocharov Yu.A. Sertifikaciya aviacionnyh pokovok na osnove modelirovaniya processov v programme QForm [Certification of aviation ingots on the basis of modeling of processes in the QForm program] // Kuznechno-shtampovochnoe proizvodstvo. Obrabotka materialov davleniem. 2011. №6. S. 33–35.

4. Gladkov Yu.A., Mordvincev P.S. Modelirovanie tehnologicheskih processov shtampovki pri reshenii zadach avia- i dvigatelestroeniya [Modeling of technological processes of punching at the solution of problems of aviation and engine buildings] // Kuznechno-shtampovochnoe proizvodstvo. Obrabotka materialov davleniem. 2012. №5. S. 38–47.

5. Ospennikova O.G., Bubnov M.V., Kapitanenko D.V. Kompyuternoe modelirovanie processov obrabotki metallov davleniem [Computer modeling of metal working processes by pressure] // Aviacionnye materialy i tehnologii. 2012. №S. S. 141–147.

6. Kablov E.N., Lomberg B.S., Ospennikova O.G. Sozdanie sovremennyh zharoprochnyh materialov i tehnologij ih proizvodstva dlya aviacionnogo dvigatelestroeniya [Creation of modern heat resisting materials and technologies of their production for aviation engine building] // Krylya Rodiny. 2012. №3–4. S. 34–38.

7. Kablov E.N., Ospennikova O.G., Lomberg B.S. Kompleksnaya innovacionnaya tehnologiya izotermicheskoj shtampovki na vozduhe v rezhime sverhplastichnosti diskov iz superzharoprochnyh splavov [Complex innovative technology of isothermal punching on air in mode of superplasticity of disks from superhot strength alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 129–141.

8. Ponomarenko D.A., Moiseev N.V., Skugorev A.V. Shtampovka diskov GTD iz zharoprochnykh splavov na izotermicheskikh pressakh [Punching of disks GTD from hot strength alloys on isothermal presses] // Aviacionnye materialy i tekhnologii. 2013. №1. S. 13–16.

9. Ponomarenko D.A., Moiseev N.V., Skugorev A.V. Effektivnaya tehnologiya izgotovleniya diskov GTD iz zharoprochnyh nikelevyh splavov // Kuznechno-shtampovochnoe proizvodstvo. Obrabotka materialov davleniem. 2013. №10. S. 13–17.

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11. Lomberg B.S., Ovsepyan S.V., Bakradze M.M., Mazalov I.S. Vysokotemperaturnye zharo-prochnye nikelevye splavy dlya detalej gazoturbinnyh dvigatelej [High-temperature heat resisting nickel alloys for details of gas turbine engines] //Aviacionnye materialy i tehnologii. 2012. №S. S. 52–57.

12. Ahmedzyanov M.V., Skugorev A.V., Ovsepyan S.V., Mazalov I.S. Razrabotka resursosberegayushhej tehnologii polucheniya holodnokatanogo lista iz vysokozharoprochnogo svarivaemogo splava VZh171 [Development of resource-saving technology of receiving cold-rolled sheet from high-heat resisting welded alloy Vzh171] // Proizvodstvo prokata. 2015. №1. S. 14–17.

13. Skugorev A.V., Shpagin A.S., Vydumkina S.V., Shishkov S.Yu., Sidorov S.A., Lozhkova D.S. Energoeffektivnaya tehnologiya izotermicheskoj deformacii na vozduhe dlya izgotovleniya polufabrikatov detalej aviacionnogo naznacheniya [Power effective technology of isothermal deformation on air for manufacturing of semi-finished products of details of aviation assignment] // Sovremennye zharoprochnye deformiruemye nikelevye i intermetallidnye splavy, metody ih obrabotki: sb. mater. konf. / VIAM. M., 2015. S. 5.

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DOI: 10.18577/2071-9140-2017-0-S-186-194

UDC: 669.018.29

V.V. Antipov¹

Prospects for development of aluminium, magnesium and titanium alloys for aerospace engineering

The main directions of development in the area of aluminium wrought alloys for aerospace engineering are presented in the article. Alloys of new generation with improved chemical composition, technologies of manufacture and thermomechanical processing of semi-finished products are considered. Results of R&D projects focused on development of new high-strength and high-resource aluminum alloys are given. The researches intended to extension of the nomenclature and application scopes of aluminium alloys are shown. Technologies of isothermal forging, manufacturing of the welded wing panel from high-strength aluminum-lithium alloy are developed. The manufacturing technology of cold-deformed thin tubes from hi-tech alloy are developed for hydraulic and air conditioning systems instead of Al-Mg group alloys, and also for the purpose of import substitution of similar designs from alloy 6061. The manufacturing technology of wide (to 3,2 m) sheathing plates is mastering. The R&D projects focused on development of new aluminum alloy on the basis of Al-Mg-(Si) system are conducted to produce metalpowder compositions, applied to manufacture details with the use of the selection laser synthesis.

Keywords: strategic directions, aluminium alloys, magnesium alloys, titanium alloys, metal-polymer composite materials, aluminium fiberglass laminates, anticorrosion protection, friction stir welding, wing panel

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N. Alyuminievye splavy v aviakosmicheskoj tehnike /pod obshh. red. E.N. Kablova [Aluminum alloys in aerospace equipment / gen. ed. by E.N.Kablova]. M.: Nauka, 2001. 192 s.

3. Antipov V.V. Strategiya razvitiya titanovyh, magnievyh, berillievyh i alyuminievyh splavov [Strategy of development of titanium, magnesium, beryllium and aluminum alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 157–167.

4. Antipov V.V., Senatorova O.G., Tkachenko E.A. Vysokoprochnye alyuminievye splavy [High-strength aluminum alloys ] // Tsvetnye metally. 2013. №9. S. 63–65.

5. Kablov E.N., Antipov V.V., Klochkova Yu.Yu. Alyuminij-litievye splavy novogo pokoleniya i sloistye alyumostekloplastiki na ih osnove [Aluminum-lithium alloys of new generation and layered aluminum fibreglasses on their basis] // Tsvetnye metally. 2016. №8. S. 86–91.

6. Kablov E.N., Lukin V.I., Ospennikova O.G. Svarka i pajka v aviakosmicheskoj promyshlennosti [Welding and the soldering in the aerospace industry] // Svarka i bezopasnost: mater. Vseross. nauch.-praktich. konf., 2012. S. 21–30.

7. Antipov V.V. Tehnologichnyj alyuminij-litievyj splav 1441 i sloistye gibridnye kompozity na ego osnove [Technological aluminum-lithium alloy 1441 and layered hybrid composites on its basis] // Metallurg. 2012. №5. S. 36–39.

8. Kablov E.N., Antipov V.V., Senatorova O.G. Sloistye alyumostekloplastiki SIAL 1441 i sotrudnichestvo s AIRBUS i TU DELFT [Layered aluminum fibreglasses SIAL 1441 f and cooperation with AIRBUS and TU DELFT] // Tsvetnye metally. 2013. №9 (849). S. 50–53.

9. Duyunova V.A., Goncharenko E.S., Muhina I.Yu., Uridiya Z.P., Volkova E.F. Nauchnoe nasledie akademika I.N. Fridlyandera. Sovremennye issledovaniya magnievyh i litejnyh alyuminievyh splavov [Scientific heritage of academician I.N.Fridlyandera. Modern researches of magnesium and cast aluminum alloys] // Tsvetnye metally. 2013. №9. S. 71–78.

10. Volkova E.F., Duyunova V.A. O sovremennyh tendenciyah razvitiya magnievyh splavov [About current trends of development of magnesium alloys] // Tehnologiya legkih splavov. 2016. №3. S. 94–105.

11. Yakovlev A.L., Nochovnaya N.A., Alekseev E.B. Otechestvennye zharoprochnye listovye titanovye splavy [Domestic heat resisting sheet titanium alloys] // Vestnik mashinostroeniya. 2015. №4. S. 57–59.

12. Arislanov A.A., Goncharova L.J., Nochovnaya N.А., Goncharov V.A. Perspektivy ispolzovaniya titanovyh splavov v sloistyh kompozicionnyh materialah [Prospects for the use of titanium alloys in laminated composite materials] //Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №10. St. 04. Available at: http://www.viam-works.ru (accessed: March 06, 2017). DOI: 10.18577/2307-6046-2015-0-10-4-4.

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DOI: 10.18577/2071-9140-2017-0-S-195-211

UDC: 669.715:669.884

V.V. Antipov¹, Yu.Yu. Klochkova¹, V.A. Romanenko¹

Modern aluminum and aluminum-lithium alloys

The main directions of development in the area of promising aluminum alloys for aerospace engineering are presented in the article. Production alloys as well as alloys of new generation with improved chemical composition, manufacturing techniques and thermomechanical processing of semi-finished products are discussed.

Keywords: strategic directions, aluminum alloys, structure, mechanical properties, corrosion resistance, friction stir welding, wing panel.

Reference List

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3. Antipov V.V. Strategiya razvitiya titanovyh, magnievyh, berillievyh i alyuminievyh splavov [Strategy of development of titanium, magnesium, beryllium and aluminum alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 157–167.

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17. Klochkov G.G., Grushko O.E., Klochkova Ju.Ju., Romanenko V.A. Promyshlennoe osvoenie vysokoprochnogo splava V-1469 sistemy Al–Cu–Li–Mg [Industrial development of strength alloy V-1469 of Al–Cu–Li–Mg] // Trudy VIAM : elektron. nauch.-tehnich. zhurn. 2014. №7. St. 01. Available at: http://viam-works.ru (accessed: March 6, 2017). DOI: 10.18577/2307-6046-2014-0-7-1-1.

18. Kolobnev N.I., Hohlatova L.B., Oglodkov M.S., Klochkova Yu.Yu. Vysokoprochnye splavy sistemy Al–Cu–Li s povyshennoj vyazkost\'yu razrusheniya dlya samoletnyh konstrukcij [High-strength alloys of Al–Cu–Li system with the increased fracture toughness for aircraft designs] // Tsvetnye metally. 2013. №9. S. 66–71.

19. Shamraj V.F., Klochkova Yu.Yu., Lazarev E.M., Gordeev A.S., Klochkov G.G., Sirotinkin V.P. Struktura listov splava V-1469 s povyshennymi harakteristikami vyazkosti razrusheniya [Structure of sheets of alloy V-1469 with the raised characteristics of fracture toughness] // Metally. 2015. №1. S. 76–82.

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24. Lukin V.I., Ioda E.N., Panteleev M.D., Skupov A.A. Vliyanie termicheskoj obrabotki na harakteristiki svarnyh soedinenij vysokoprochnyh alyuminijlitievyh splavov [Heat treatment influence on characteristics of welding joints of high-strength aluminum-lithium alloys] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №4. St. 06. Available at: http://www.viam-works.ru (accessed: March 6, 2017). DOI: 10.18577/2307-6046-2015-0-4-6-6.

25. Romanenko V.A., Klochkova Yu.Yu., Klochkov G.G., Burlyaeva I.P. Pressovannaya panel iz alyuminij-litievogo splava V-1469 [Extruded panel from aluminum-lithium alloy V-1469] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №8. St. 01. Available at: http://www.viam-works.ru (accessed: March 6, 2017). DOI: 10.18577/2307-6046-2016-0-8-1-1.

26. Kablov E.N., Antipov V.V., Klochkova Yu.Yu. Alyuminij-litievye splavy novogo pokoleniya i sloistye alyumostekloplastiki na ih osnove [Aluminum-lithium alloys of new generation and layered alyumostekloplastiki on their basis] // Tsvetnye metally. 2016. №8. S. 86–91.

27. Antipov V.V., Klochkova Yu.Yu. Perspektivnye svarivaemye alyuminij-litievye splavy tret\'ego pokoleniya [Perspective welded aluminum-lithium alloys of the third generation] // Materialy i tehnologii novogo pokoleniya dlya perspektivnyh izdelij aviacionnoj i kosmicheskoj tehniki: dokl. II Mezhdunar. nauch.-tehnich. konf. M.: VIAM, 2015. S. 2.

28. Kablov E.N., Ospennikova O.G., Vershkov A.V. Redkie metally i redkozemelnye elementy – materialy sovremennyh i budushhih vysokih tehnologij [Rare metals and rare earth elements – materials of modern and future high technologies] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №2. St. 01. Available at: http://www.viam-works.ru (accessed: March 6, 2017).

29. Evgenov A.G., Rogalev A.M., Nerush S.V., Mazalov I.S. Issledovanie svojstv splava EP648, poluchennogo metodom selektivnogo lazernogo splavleniya metallicheskih poroshkov [A study of properties of EP648 alloy manufactured by the selective laser sintering of metal powders] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №2. St. 02. Available at: http://www.viam-works.ru (accessed: March 6, 2017). DOI: 10.18577/2307-6046-2015-0-2-2-2.

30. Thijs L., Kempen K., Kruth J.-P. Humbeeck J. Van. Fine-structured aluminium products with controllable texture by selective laser melting of pre-alloyed AlSi10Mg powder // Acta Mater. 2013. Vol. 61. P. 1809–1819.

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15.

DOI: 10.18577/2071-9140-2017-0-S-212-224

UDC: 669.018.29

V.V. Antipov¹, N.Yu. Serebrennikova¹, V.V. Shestov¹, V.V. Sidelnikov¹

Laminated hybrid materials on basis of Al-Li alloy sheets

Creation of metal-polymeric laminates is a logical step in development of the idea, technology and experience of wide application of adhesive laminates and structures possessing a higher survivability and reliability. They appeared to be a new family of structural hybrid sheet materials, designated, first of all, for a usage in primary components of aircraft. They include thin metallic sheets and intermediate thin interlayers of polymeric composites, consisting of thermosetting or thermoplastic binders with high-strength reinforced fibers. The unique combination of fiber metal laminates (FML) characteristics (high crack resistance and specific static strength, good fatigue, corrosion, impact performances, fire resistance) makes this material as the advanced one for future generation of aviation structures in comparison with monolithic aluminium sheets.

Keywords: fiber metal laminates, hybrid material, high-strength Al–Li alloy.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Antipov V.V., Senatorova O.G., Lukina N.F. i dr. Sloistye metallopolimernye kompozicionnye materialy [Layered metalpolymeric composite materials] // Aviacionnye materialy i tehnologii. 2012. №S. S. 226–230.

3. Antipov V.V., Senatorova O.G. Novyj klass gibridnyh konstrukcionnyh materialov [New class of hybrid constructional materials] // Metally Evrazii. 2015. №2. S. 54–55.

4. Kablov E.N. VIAM: Prodolzhenie puti [Way continuation] // Nauka v Rossii. 2012. №11. S. 16–21.

5. Antipov V.V., Senatorova O.G., Lukina N.F., Sidelnikov V.V., Shestov V.V. Konstrukcionnye sloistye materialy SIAL [SIAL constructional layered materials] // Klei. Germetiki. Tehnologii. 2012. №6. S. 13–17.

6. Shestov V.V., Antipov V.V., Senatorova O.G., Sidelnikov V.V. Konstrukcionnye sloistye alyumostekloplastiki 1441-SIAL [Constructional layered aluminum fibreglasses 1441-SIAL] // MiTOM. 2013. №9. S. 28–32.

7. Antipov V.V., Lavro N.A., Suhoivanenko V.V., Senatorova O.G. Opyt primeneniya Al–Li splava 1441 i sloistogo materiala na ego osnove v gidrosamoletah [Experience of application of Al-Li of alloy 1441 and layered material on its basis in seaplanes] // Tsvetnye metally. 2013. №8. S. 46–50.

8. Vlot Ad. GLARE history of the development of a new aircraft material. Kluwer Academic Publishers, 2001. 222 p.

9. Shestov V.V., Antipov V.V., Serebrennikova N.Yu., Nefedova Yu.N. Vysokoprochnyj sloistyj material na osnove listov iz alyuminij-litievogo splava [High-strength layered material on the basis of sheets from aluminum-lithium alloy] // Tehnologiya legkih splavov. 2016. №1. S. 119–123.

10. Antipov V.V., Serebrennikova N.Yu., Senatorova O.G., Morozova L.V., Lukina N.F., Nefedova Yu.N. Gibridnye sloistye materialy s nebolshoj skorostyu razvitiya ustalostnoj treshhiny [Hybrid layered materials with small speed of development of fatigue crack] // Vestnik mashinostroeniya. 2016. №12. S. 45–49.

11. Serebrennikova N.Yu., Antipov V.V., Senatorova O.G., Lukina N.F., Shestov V.V. Ispolzovanie kleevyh prepregov v sloistyh gibridnyh konstrukciyah na osnove alyuminij-litievyh splavov i SIALa [Use of glue prepregs in layered hybrid designs on basis aluminum-lithium alloys and SIAL] // Novosti materialovedeniya. Nauka i tehnika: elektron. nauch.-tehnich. zhurn. 2016. №3. St. 03. Available at: http://www.materialsnews.ru (accessed: November 24, 2016).

12. Serebrennikova N.Yu., Antipov V.V., Senatorova O.G., Erasov V.S., Kashirin V.V. Gibridnye sloistye materialy na baze alyuminij-litievyh splavov primenitelno k panelyam kryla samoleta [Hybrid multilayer materials based on aluminum-lithium alloys applied to panels of plane wing] // Aviacionnye materialy i tehnologii. 2016. №3 (42). S. 3–8. DOI: 10.18577/2071-9140-2016-0-3-3-8.

13. Antipov V.V., Oreshko E.I., Erasov V.S., Serebrennikova N.Yu. Gibridnye materialy dlya primeneniya v usloviyah Severa [Hybrid materials for application in the conditions of the North] // Mehanika kompozitnyh materialov. 2016. №5. S. 1–18.

14. Kablov E.N., Antipov V.V., Klochkova Yu.Yu. Alyuminij-litievye splavy novogo pokoleniya i sloistye alyumostekloplastiki na ih osnove [Aluminum-lithium alloys of new generation and layered aluminum fibreglasses on their basis] // Tsvetnye metally. 2016. №8. S. 86–91.

15. Podzhivotov N.Yu., Kablov E.N., Antipov V.V., Erasov V.S., Serebrennikova N.Yu., Abdullin M.R., Limonin M.V. Sloistye metallopolimernye materialy v elementah konstrukcii vozdushnyh sudov [Layered metalpolymeric materials in elements of design of air vehicles] // Perspektivnye materialy. 2016. №10. S. 5–19.

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16.

DOI: 10.18577/2071-9140-2017-0-S-225-241

UDC: 669.018.28

V.A. Duyunova¹, E.F. Volkova¹, Z.P. Uridiya¹, A.V. Trapeznikov¹

Dynamics of the development of magnesium and cast aluminum alloys

The results of investigation and development of forging technology for producing of middleweight forgings from new magnesium heat-resistant VMD16 alloy are presented in the paper. The features of structure, phase composition are considered, the advantages of main characteristics of VMD16 forgings are shown in comparison with the same of alloys-analogs. Also mold castings made from modern cast aluminum alloys VAL20, AL4MS and cast magnesium alloys VML18, VML20 shaped in cold box and molds made by 3D-print are presented. New heat resistant cast alloy VML25 of Mg-RE-Zr system with increased ultimate tensile strength for applications at temperatures from 20 up to 250°С is described. The work is executed within implementation of the complex scientific direction 8.4. «High strength corrosion-resistant weld magnesium and cast aluminum alloys for aerospace techniques of new generation » and 10.10. «Power-efficient, resource-saving and additive technologies for production of deformable semi-finished products and mold castings from magnesium and aluminum alloys» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)

Keywords: development of forging technology, aluminum and magnesium shaped castings, cold-box expendable molds, molds made by 3D-print, heat-resistant magnesium-based alloy, phase composition, mechanical properties.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] // Vse materialy. Enciklopedicheskij spravochnik. 2008. №3. S. 2–14.

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4. Volkova E.F., Antipov V.V. Magnievye deformiruemye splavy [Magnesium deformable alloys] // Vse materialy. Enciklopedicheskij spravochnik. 2012. №5. S. 20–26.

5. Kornysheva I.S., Volkova E.F., Goncharenko E.S., Muhina I.Yu. Perspektivy primeneniya magnievyh i litejnyh alyuminievyh splavov [Perspectives of application of magnesium and cast aluminum alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 212–222.

6. Kablov E.N., Ospennikova O.G., Vershkov A.V. Redkie metally i redkozemelnye elementy – materialy sovremennyh i budushhih vysokih tehnologij [Rare metals and rare earth elements – materials of modern and future high technologies] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №2. St. 01. Available at: http://www.viam-works.ru (accessed: September 14, 2016).

7. Kablov E.N. Aviacionnoe materialovedenie: itogi i perspektivy [Aviation materials science: results and perspectives] // Vestnik Rossijskoj akademii nauk. 2002. T. 72. №1. S. 3–12.

8. Kablov E.N. Konstrukcionnye i funkcionalnye materialy – osnova ekonomicheskogo i nauchno-tehnicheskogo razvitiya Rossii [Constructional and functional materials – basis of economic and scientific and technical development of Russia] // Voprosy materialovedeniya. 2006. №1. S. 64–67.

9. Volkova E.F., Rohlin L.L., Becofen S.Ya., Akinina M.V. Issledovanie vliyaniya RZE ittrievoj i cerievoj podgrupp na svojstva magnievyh splavov [Research of influence of RZE of yttric and ceric subgroups on properties of magnesium alloys] // Tehnologiya legkih splavov. 2014. №2. S.42–48.

10. Volkova E.F. Analiz i itogi Mezhdunarodnoj konferencii «Magnij–21. Novye gorizonty» (obzor) [The analysis and results of the International conference «Magnesium–21. Broad horizons» (review)] // Aviacionnye materialy i tehnologii. 2016. №1 (40). S. 86–94. DOI: 10.18577/2071-9140-2016-0-1-86-94.

11. Volkova E.F. Some Regular Features of Formation of Phase Composition in a Magnesium Alloy of the Mg–Zn–Zr–Y System // Metal Science and Heat Treatment, 2014. Vol. 55. No. 9–10. Р. 477–482.

12. Volkova E.F., Muhina I.Yu. Novye materialy na magnievoj osnove i vysokoresursnye tehnologii ih proizvodstva [New materials on magnesian basis and high-resource technologies of their production] // Tehnologiya legkih splavov. 2007. №2. S. 28–34.

13. Goncharenko E.S., Trapeznikov A.V., Ogorodov D.V. Litejnye alyuminievye splavy (k 100-letiyu so dnya rozhdeniya M.B. Altmana) [Aluminium casting alloys] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №4. St. 02. Available at: http://www.viam-works.ru (accessed: October 07, 2016). DOI: 10.18577/2307-6046-2014-0-4-2-2.

14. Goncharenko E.S., Alyabev I.P., Trapeznikov A.V., Ogorodov D.V. Poluchenie otlivok iz splava VAL20 putem optimizacii konstrukcii detalej izdelij OAO «Tupolev» [Obtaining of Costs from VAL20 Alloy by Optimization the Design of Elements of JSC «Tupolev»] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №8. St. 01. Available at: http://www.viam-works.ru (accessed: January 25, 2016). DOI: 10.18577/2307-6046-2014-0-8-1-1.

15. Leonov A.A., Duyunova V.A., Stupak E.V., Trofimov N.V. Lite magnievyh splavov v razovye formy, poluchennye novymi metodami [Casting of magnesium alloys in disposable moulds produced by new methods] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №12. St. 01. Available at: http://www.viam-works.ru (accessed: October 07, 2016). DOI: 10.18577/2307-6046-2014-0-12-1-1.

16. Uridiya Z.P., Muhina I.Yu., Duyunova V.A., Kosarina E.I. Kontrol kachestva litya iz magnievyh splavov i sposoby vosstanovleniya germetichnosti otlivok [Quality control of magnesium alloy casting and methods of restoration of cast products impermeability] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №12. St. 04. Available at: http://www.viam-works.ru (accessed: October 07, 2016). DOI: 10.18577/2307-6046-2014-0-12-4-4.

17. Goncharenko E.S., Alyab\'ev I.P., Trapeznikov A.V., Ogorodov D.V. Tehnologii polucheniya fasonnyh otlivok iz tehnologichnogo germetichnogo splava AL4MS [Technologies of receiving mold castings from technological tight alloy AL4MS] // Litejshhik Rossii. 2014. №7. S. 12–16.

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17.

DOI: 10.18577/2071-9140-2017-0-S-242-263

UDC: 621.357:621.794.62

S.S. Vinogradov¹, A.A. Nikiforov¹, S.A. Dyomin², D.V. Chesnokov²

Protection against corrosion of carbon steel

Galvanothermal (thickness of 6-12 micrometers) and inorganic composition (thickness of 45-60 micrometers) coatings developed in VIAM for corrosion protection of carbon steels significantly exceed all known coatings of the anode type in protective ability and for the first time they become comparable with cadmium coatings in properties: more than 8000 h in the salt spray environment. The technology of removal of corrosion products of inorganic composition coating and steel basis and local application of this coating developed in VIAM allows to recover anticorrosion coating without dismantling of parts, in «field» conditions that increases service life of steel parts in 1,5 times. Work is executed within implementation of the complex scientific direction 17.2. «slip, gaz-dinamicand combined coatings for partsfrom carbon steels, including high-strength steels» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)

Keywords: galvanothermal coating, inorganic composition coating, zinc, tin, phosphates, aluminum powder, microstructure, mechanical tests, repair, protective ability.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2 Kablov E.N., Startsev O.V., Medvedev I.M. Obzor zarubezhnogo opyta issledovanij korrozii i sredstv zashhity ot korrozii [Review of international experience on corrosion and corrosion protection] // Aviacionnye materialy i tehnologii. 2015. №2 (35). S. 76–87. DOI: 10.18577/2071-9140-2015-0-2-76-87.

3. Kablov E.N. Shestoj tehnologicheskij uklad [Sixth technological way] // Nauka i zhizn. 2010. №4. S. 2–7.

4. Dyachenko S.S., Ponomarenko I.V., Dub S.N. Rol sostoyaniya poverhnostnogo sloya stalnyh izdelij v ih povedenii pri deformacii [Role of condition of surface layer of steel products in their behavior at deformation] // Metallovedenie i termicheskaya obrabotka metallov. 2015. №5 (719). S. 3–11.

5. Yanyushevich Z., Gulishya Z., Mihajlovich M., Patarich A. Vliyanie otpuska na mehanicheskie svojstva i mikrostrukturu vysokoprochnoj nizkolegirovannoj stali [Influence of issue on mechanical properties and microstructure of high-strength low-alloy steel] // Metallovedenie i termicheskaya obrabotka metallov. 2014. №2 (704). S. 23–25.

6. Farber V.M., Selivanova O.V., Arabej A.B., Poluhina O.N., Mamatnazarov A.S. Vliyanie termicheskoj obrabotki na kompleks mehanicheskih svojstv stalej klassa prochnosti K65 (H80) [Influence of thermal processing on complex of mechanical properties steels class of durability К65 (Х80)] // Metallovedenie i termicheskaya obrabotka metallov. 2014. №8 (710). S. 53–55.

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8. Yurshev V.I., Mukatdarov R.I., Yurshev I.V. Poverhnostnoe uprochnenie instrumenta naneseniem piroliticheskogo karbidohromovogo pokrytiya [Surface strengthening of the tool putting pyrolitic carbidechrome plating] // Metallovedenie i termicheskaya obrabotka metallov. 2015. №2 (716). S. 48–52.

9. Makarov A.V., Soboleva N.N., Malygina I.Yu., Osinceva A.L. Formirovanie iznosostojkogo hromonikelevogo pokrytiya s osobo vysokim urovnem teplostojkosti kombinirovannoj lazerno-termicheskoj obrabotkoj [Forming of anti wear chrome-nickel coating with especially high level of heat resistance the combined laser and thermal processing] // Metallovedenie i termicheskaya obrabotka metallov. 2015. №3 (717). S. 39–46.

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11. Vinogradov S.S. Ekologicheski bezopasnoe galvanicheskoe proizvodstvo / pod red. prof. V.N. Kudryavceva. 2-e izd., pererab. i dop. [Vinogradov S. S. Ecologically safe galvanic production / under the editorship of V. N. Kudryavtsev. 2nd ed., proc. and add.]. M.: Globus, 2002. 352 s.

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15. Celujkin V.N., Koreshkova A.A. O korrozionnyh svojstvah kompozicionnyh pokrytij cink–uglerodnye nanotrubki [About corrosion properties of composition coverings zinc–carbon nanotubes] // Korroziya: materialy, zashhita. 2014. №3. S. 31–34.

16. Zhirnov A.D., Karimova S.A., Ovsyannikova L.V., Gubenkova O.A. Novye zashhitnye pokrytiya dlya stal\'nyh detalej vmesto kadmievyh [New protecting covers for steel details instead of the cadmic] // Metallovedenie i termicheskaya obrabotka metallov. 2003. №1. S. 21–24.

17. Karimova S.A., Pavlovskaya T.G. Razrabotka sposobov zashhity ot korrozii konstrukcij, rabotajushhih v usloviyah kosmosa [Development of ways of corrosion protection of the designs working in the conditions of space] // Trudy VIAM: electron. nauch.-tehnich. zhurn. 2013. №4. St. 02. Available at: http://www.viam-works.ru (accessed: September, 08 2016).

18. Corrosion resistant coating system and method: pat. 6613452 US; publ. 02.09.03.

19. Sposob polucheniya na stali dvuhslojnyh galvanicheskih pokrytii cink-olovo: pat. 5365230 Yaponiya [Way of receiving on steel two-layer galvanic covering zinc-tin: pat. 5365230 Japan]; zayavl. 25.11.76; opubl.10.06.78.

20. Vinogradov S.S., Nikiforov A.A., Balakhonov S.V. Zamena kadmiya. Etap 1. Povyshenie zashhitnoj sposobnosti cinkovyh pokrytij: termoimmersionnoe i modificirovannoe pokrytiya

[Cadmium replacement. Part 1. Improving of protective property of zinc coatings: thermo-immersed and modified coatings] // Aviacionnye materialy i tehnologii. 2015. №4. S. 53–60. DOI: 10.18577/2071-9140-2015-0-4-53-60.

21. Nikiforov A.A., Zakirova L.I., Vinogradov S.S. Termoimmersionnoe pokrytie cink+olovo kontaktnoe [Thermoimmersion covering zinc+tin the contact] // Korroziya: materialy, zashhita. 2016. №8. S. 34–41.

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24. Kablov E.N., Nikiforov A.A., Demin S.A., Chesnokov D.V., Vinogradov S.S. Perspektivnye pokrytiya dlya zashhity ot korrozii uglerodistyh stalej [Perspective coverings for corrosion protection of carbon steels] // Stal. 2016. №6. S. 70–81.

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26. Inorganic coating and bonding composition: pat. 3248251 US; publ. 26.04.66.

27. Coated Part, Coating Therefor and Method of Forming Same: pat. 4564555 US; publ. 14.01.86.

28. Coating composition containing undissolved hexavalent chromium salt: pat. 4889558 US; publ. 26.12.89.

29. Coating compositions containing unreacted hexavalent chromium, a method of applying and an article: pat. 4975330 US; publ. 04.12.90.

30. Flake materials in coating compositions: pat. 5066540 US; publ. 19.11.91.

31. Phosphate bonding composition: pat. 5968240 US; publ. 19.10.99.

32. Environmentally friendly coating compositions, bonding solution, and coated parts: pat. 5652064 US; publ. 29.01.97.

33. Phosphate bonded aluminum coatings: pat. 6074464 US; publ. 13.11.00.

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35. Sposob naneseniya zashhitnogo pokrytiya na detali: pat. 2036978 Ros. Federaciya [Way of drawing protecting cover on detail: pat. 2036978 Rus. Federation]; opubl. 09.06.95.

36. Sostav dlya naneseniya zashhitnogo pokrytiya na detali, izgotovlennye iz zharoprochnyh nikelevyh splavov: pat. 1773078 Ros. Federaciya [Structure for drawing protecting cover on the details made of heat resisting nickel alloys: pat. 1773078 Rus. Federation]; opubl. 10.11.00.

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39. Sposob naneseniya zashhitnogo pokrytiya na stalnye detali: pat. 2510716 Ros. Federaciya [Way of drawing protecting cover on steel details: pat. 2510716 Rus. Federation]; opubl. 10.04.14.

40. Vinogradov S.S., Demin S.A. Termostojkoe zashhitnoe neorganicheskoe kompozicionnoe pokrytie [Heat-resistant protective inorganic composition coating] // Perspektivnye materialy. 2013. №12. S. 19–24.

41. Demin S.A., Gubenkova O.A., Karimova S.A., Vinogradov S.S. Termostojkoe kompozicionnoe pokrytie na osnove fosfatov dlya zashhity vysokoprochnyh stalej ot korrozii [Heat-resistant composition covering on the basis of phosphates for protection high-strength staly from corrosion] // Stal. 2013. №6. S. 77–79.

42. Vinogradov S.S., Demin S.A., Balahonov S.V., Kirillova O.G. Neorganicheskie kompozicionnye pokrytiya – perspektivnoe napravlenie v oblasti zashhity ot korrozii uglerodistyh stalej [Inorganic composite coatings – a perspective direction in the field of anticorrosive protection of carbon steels] // Aviacionnye materialy i tehnologii. 2016. №2 (41). S. 76–87. DOI: 10.18577/2071-9140-2016-0-2-76-87.

43. Vinogradov S.S., Balahonov S.V., Demin S.A., Kirillova O.G. Vliyanie shlifovaniya kompozicionnogo pokrytiya na ego elektrohimicheskoe povedenie v korrozionnoj srede [Influence of grinding of composition covering on its electrochemical behavior in the corrosion environment] // Korroziya: materialy, zashhita. 2016. №1. S. 39–47.

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DOI: 10.18577/2071-9140-2017-0-S-264-271

UDC: 629.7:66.017

D.V. Grashchenkov¹

Strategy of development of non-metallic materials, metal composite materials and heat-shielding

The article is presented analysis of development of science and technologies at abroad. There is shown that for creation of complex technical systems of different function, including new generation of products of aviation and space engineering, propulsion and energy units, in the field of materials science are actively developed metal, ceramic and ceramic-metal composite materials, and also functional heat-protective, heatinsulating materials and fibrous components on the basis of high-melting connections and technologies of their processing.

Keywords: metal, ceramic and ceramic-metal composite materials; functional heat-protective, heatinsulating materials; high-melting connections.

Reference List

1. Kablov E.N. Shestoj tehnologicheskij uklad [Sixth technological way] // Nauka i zhizn. 2010. №4. S. 2–7.

2. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials – basis of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.

3. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] // Vse materialy. Enciklopedicheskij spravochnik. 2008. №3. S. 2–14.

4. Grashhenkov D.V., Chursova L.V. Strategiya razvitiya kompozicionnyh i funkcionalnyh materialov [Strategy of development of composite and functional materials] // Aviacionnye materialy i tehnologii. 2012. №S. S. 231–242.

5. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

6. Kablov E.N., Grashhenkov D.V., Isaeva N.V., Solncev S.S., Sevastyanov V.G. Perspektivnye vysokotemperaturnye keramicheskie kompozicionnye materialy [Perspective high-temperature ceramic composite materials] // Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 20–24.

7. Grashhenkov D.V., Sorokin O.Yu., Lebedeva Yu.E., Vaganova M.L. Osobennosti spekaniya tugoplavkoj keramiki na osnove HfB2 metodom iskrovogo plazmennogo spekaniya [Features of agglomeration of high-melting ceramics on the basis of HfB2 method of spark plasma agglomeration] // Zhurnal prikladnoj himii. 2015. T. 88. Vyp. 3. S. 162–169.

8. Kablov E.N., Shchetanov B.V., Ivahnenko Yu.A., Balinova Yu.A. Perspektivnye armiruyushhie vysokotemperaturnye volokna dlya metallicheskih i keramicheskih kompozicionnyh materialov [Perspective reinforcing high-temperature fibers for metal and ceramic composite materials] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №2. St. 05. Available at: http://www.viam-works.ru (accessed: June 25, 2016).

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DOI: 10.18577/2071-9140-2017-0-S-272-289

UDC: 678.6:62-762

Yu. A. Ivahnenko¹, B.V. Baruzdin¹, N.M. Varrik¹, V.G. Maksimov¹

High-temperature fibrous sealing materials

Now one of demanded types of materials is sealing materials for work at high temperatures. The materials for high-temperature seals developed both abroad and in Russia, in particular in Federal State Unitary Enterprise VIAM are presented in the article. Properties of materials, methods of their manufacturing and a scope of use are considered.

Keywords: seals, ceramic fibers, cords, refractory oxides.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N. Konstrukcionnye i funkcionalnye materialy – osnova ekonomicheskogo i nauchno-tehnicheskogo razvitiya Rossii [Constructional and functional materials – basis of economic and scientific and technical development of Russia] // Voprosy materialovedeniya. 2006. №1. S. 64–67.

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4. Tinyakova E.V., Grashhenkov D.V. Teploizolyacionnyj material na osnove mullito-korundovyh i kvarcevyh volokon [Heatinsulating material on the basis of mullit-corundum and quartz fibers] // Aviacionnye materialy i tehnologii. 2012. №3. S. 43–46.

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DOI: 10.18577/2071-9140-2017-0-S-290-305

UDC: 621.763

D.V. Grashchenkov¹, M.L. Vaganova², N.E. Shchyogoleva², A.S. Chainikova², Yu.E. Lebedeva²

High-temperature glass crystal material of barium aluminosilicate structure, received using sol-gel of synthesis and composite materials on its basis

Elevated operation temperatures, influence of corrosive environments and dynamic loads are one of the hardest operating conditions of modern designed materials, used in engine building and mechanical engineering, aircraft and space engineering, power engineering. Glass-crystalline, glass-ceramic and ceramic materials are thermodynamically stable. The materials have high corrosion resistance, low value of the coefficient of thermal expansion and are promising for application in wide fields of industries. However, they don’t work properly under the influence of mechanical loads owing to high fragility. One of the solution of this problem is the production of composite materials, reinforced with different types of fibers, defining the level of mechanical propertiesof final material. Glass-crystalline materials of SiO₂-Al₂O₃-RO aluminum silicate systems (RO: MgO, SrO, BaO and their combinations) are very perspective for high temperature materials production, because predominant crystalline phases, released during the heat treatment, have high melting temperature. But production of this type of material, using traditional glass or ceramic technologies is associated with the use of high temperatures (˃1600°С). This disadvantage is absent in low temperature methods of material production, for example, the sol-gel synthesis is widely used, the main advantages of which are the temperature reduction of synthesis and the possibility of obtaining a material with predetermined phase composition. The issues of glass-crystalline material production with silica-barium-alumina composition with the use of the sol-gel synthesis are considered in this article, the results of the study of gel formation processes, structural transformations at all stages of transition «sol→gel→crystalline phase» are shown. The promising application of the glass-crystalline material with silica-barium-alumina composition as the matrix of high-temperature composite materials, reinforced with oxide and not oxide continuous fibers are illustrated.

Keywords: the sol-gel synthes, glass-crystalline materials, silica-barium-alumina composition (BAS), composite materials, hot pressing.

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DOI: 10.18577/2071-9140-2017-0-S-306-317

UDC: 621.762.5

M.L. Vaganova¹, O.Yu. Sorokin¹, I.V. Osin¹

Joining of ceramic materials by the method of spark plasma sintering

The possibility of silicon-carbide ceramic joining by using the method of spark plasma sintering was studied. Temperature increase of SPS/FAST process and additive of SiC and B powdersinto base composition for С-Si joining allow significantly to improve homogeneity of joining and enhance its thermal shock resistance of brazed construction. It was established, that introduction of boron additive into the composition for joining allows to minimize content of free silicon in the braze, that is unobtainable with its absence as a part of composition The work is executed within the implementation of the complex scientific direction 14.2 «Novel technologies for obtaining very high-temperature ceramic composites and coatings» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)

Keywords: spark plasma sintering (SPS/FAST), silicone carbide joining, thermal shock resistance.

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DOI: 10.18577/2071-9240-2017-0-S-318-328

UDC: 669.018.95

D.V. Grashchenkov¹, I.Yu. Efimochkin², A.N. Bolshakova²

High-temperature metal-matrix composite materials reinforced with particles and fibers of refractory compounds

The article describes the results, obtained in the framework of implementation «The strategic directions of development of materials and technologies of their processing for the period till 2030» (direction 12. «Polimatrix and metal-matrix composite materials») [1] for the development of metal composite materials (MCM) - based on Mo, Nb, Fe, Ni matrixes, reinforced with particles and fibers of refractory compounds. Variants of barrier coatings and methods for applying them are presented for fibers of refractory compounds used for reinforcement of metal composite materials . The technology of spheroidizing composite grains in a thermal plasma flow is presented for metal composite materials reinforced with particles of refractory compounds in order to adapt powders for use in additive technologies

Keywords: composite materials, dispersion strengthening, mechanical alloying, powder metallurgy.

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15. Portnoj K.I., Babich B.N. Dispersnouprochnennye materialy [Dispersion strengthened materials]. M.: Metallurgiya, 1974. S. 200.

16. Kablov E.N., Lomberg B.S., Ospennikova O.G. Sozdanie sovremennyh zharoprochnyh materialov i tehnologij ih proizvodstva dlya aviacionnogo dvigatelestroeniya [Creation of modern heat resisting materials and technologies of their production for aviation engine building] // Krylya Rodiny. 2012. №3–4. S. 34–38.

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DOI: 10.18577/2071-9140-2017-0-S-329-343

UDC: 629.7.023.224

St.S. Solntsev¹, V.S. Denisova¹, V.A. Rosenenkova¹

Reaction cure - the new direction in technology ofhigh-temperature composite coatings and materials

The principles of development and properties of high-temperaturecomposite materials and coatings, produced by reaction cure are considered.. The possibility for production of high level of characteristics of composite materials and coatings is explained by the unique structure of material as the result of chemical oxidation reactions of material’s components by atmospheric oxygen and subsequent glass-formation. The work is executed within the implementation of the complex scientific direction 14.2. «New technologies of receiving very high-temperature ceramic and metal composite materials» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)

Keywords: coating, reactionary curing glass, silicon tetraboride, nickel alloys, carbon ceramic composite material.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N. Tendencii i orientiry innovacionnogo razvitiya Rossii: sb. inform. materi. 3-e izd., pererab. i dop. [Tendencies and reference points of innovative development of Russia: collection of information materials. 3rd ed., rev. and add.]. M.: VIAM, 2015. 720 s.

3. Kablov E.N., Solntsev S.S. Oksitermosintez – novyj shag k materialam dlya perspektivnoj aviakosmicheskoj tehniki [Oxithermosynthesis – new step to materials for perspective aerospace equipment] // Aviacionnye materialy. Izbrannye trudy VIAM 1932–2002: yubil. nauch.-tehnich. sb. M.: VIAM, 2002. S. 131–137.

4. Goldstein Н.В. et al. Reaction cured borosilicate glass coatings for low-density fibrous insulation // Borate glasses. Structure, properties, application: plenum press. New-York, 1978. Р. 623–634.

5. Garofalini S.H., Banas R., Creedon J. Development of high viscosity coatings for advanced Space Shuttle application // 11-th National SAMPE technical conference. Boston, 1979. P.114–124.

6. Solntsev S.S. Nekotorye osobennosti pokrytij dlya plitok mnogorazovoj teplozashhity orbitalnyh kosmicheskih korablej [Some features of coatings for tiles reusable heat-protection orbiting spacecraft] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №2. St. 01. Available at: http://www.viam-works.ru (accessed: April 7, 2016). DOI: 10.18577/2307-6046-2014-0-2-1-1.

7. Eremenko L.P. Vysokotemperaturnye pokrytiya dlya zashhity materialov v ekstremalnyh usloviyah ekspluatacii [High temperature coatings for protection of materials in extreme operating conditions] // Sovremennye problemy neorganicheskoj himii. SPb.: Art-Ekspress, 2016. S. 188–200.

8. Toropov N. A. Barakovskij V. K. Lapini V. V. i dr. Diagrammy sostoyaniya silikatnyh sistem: spravochnik [Charts of condition of silicate systems: directory]. L.: Nauka, 1972. Vyp. 3. Trojnye silikatnye sistemy. 448 s.

9. Solntsev S.S. Zashhitnye tehnologicheskie pokrytiya i tugoplavkie emali. 2-e izd., dop. [Protective technological coverings and high-melting enamels. 2nd ed., add.]. M.: Lenand, 2016. 252 s.

10. Bazyleva O.A., Arginbaeva E.G., Turenko E.Yu. Zharoprochnye litejnye intermetallidnye splavy [Heat resisting cast intermetallic alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 57–60.

11. Nochovnaya N.A., Ivanov V.I., Alekseev E.B., Kochetkov A.S. Puti optimizacii ekspluatacionnyh svojstv splavov na osnove intermetallidov titana [Ways of optimization of operational properties of alloys on the basis of titanium intermetallic compound] // Aviacionnye materialy i tehnologii. 2012. №S. S. 196–206.

12. Kablov E.N., Ospennikova O.G., Lomberg B.S. Kompleksnaya innovacionnaya tehnologiya izotermicheskoj shtampovki na vozduhe v rezhime sverhplastichnosti diskov iz superzharoprochnyh splavov [Complex innovative technology of isothermal punching on air in mode of superplasticity of disks from superhot strength alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 129–141.

13. Kablov E.N., Solntsev S.S., Rozenenkova V.A., Mironova N.A. Sovremennye polifunkcionalnye vysokotemperaturnye pokrytiya dlya nikelevyh splavov, uplotnitelnyh metallicheskih materialov i berillievyh splavov [Modern multifunctional high temperature coatings for nickel alloys, sealing metal materials and beryllium alloys] // Novosti materialovedeniya. Nauka i tehnika: elektron. nauch.-tehnich. zhurn. 2013. №1. St. 05. Available at: http://www.materialsnews.ru (accessed: April 04, 2016).

14. Kablov E.N., Ospennikova O.G., Kucheryaev V.V., Rozenenkova V.A., Mironova N.A., Kapitanenko D.V. Termomehanicheskoe povedenie intermetallidnyh splavov sistem Ni–Al–Co i Ni–Al–Nb pri izotermicheskoj deformacii // Pisma o materialah. 2016. T. 6. №3. S. 189–194. DOI: 10.22226/2410-3535-2016-3-189-194.

15. Solntsev S.S., Rozenenkova V.A., Mironova N.A., Gavrilov S.V., Shvec N.I., Yamshhikova G.A. Termoarmiruyushhie pokrytiya dlya teplozvukopoglashhayushhih materialov [Thermoreinforcing coverings for heat and sound absorbing materials] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №1. St. 04. Available at: http://www.viam-works.ru (accessed: April 07, 2016).

16. Muhametov R.R., Ahmadieva K.R., Kim M.A., Babin A.N. Rasplavnye svyazujushhie dlya perspektivnyh metodov izgotovleniya PKM novogo pokoleniya [Melt binding for perspective methods of production of PCM of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. S. 260–265.

17. Babin A. N. Svyazujushhie dlya polimernyh kompozicionnyh materialov novogo pokoleniya [Binding for polymeric composite materials of new generation] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №4. St. 11. Available at: http://www.viam-works.ru (accessed: October, 20 2016).

18. Kablov E., Minakov V., Solntsev S., Rosenenkova V., Shvets N. Advanced inorganic structural fiber composites // CIMTEC 2002, 2002. VI. P. 163–167.

19. Karimbaev T.D., Afanasev D.V., Danshin K.A., Nikolaeva M.P., Solntsev S.S., Rozenenkova V.A., Mironova N.A. Issledovanie kvaziplastichnyh vysokotemperaturnyh uglerod-keramicheskih nanokompozitov dlya «goryachih» detalej aviacionnyh dvigatelej [Research quasiflexible high-temperature carbon - ceramic nanocomposites for «hot» details of aircraft engines] // Sb. tr. Mezhdunar. nauch.-tehn. konf. «Aviadvigateli XXI veka». M., 2010. S. 371–390.

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24.

DOI: 10.18577/2071-9140-2017-0-S-344-348

UDC: 678.8

A.E. Raskutin¹

Development strategy of polymer composite materials

Polymer composite materials (PCM) of new generation through the use of new binders can provide all increasing requirements as to the elastic-strength characteristics necessary to ensure operability of designs and manufacturability. PCM of new generation are developed taking into account structural and technological features of manufacture of components and structural elements i.e. the concept of unity is implemented, which FSUE «VIAM» put forward when developing materials - «material-technology-design».

Keywords: polymer composite material, carbon fiber reinforced plastic, glass fiber reinforced plastic, organic plastic, basic properties of PСM.

Reference List

1. Kablov E.N. Shestoj tehnologicheskij uklad [Sixth technological way] // Nauka i zhizn. 2010. №4. S. 2–7.

2. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials are base of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.

3. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] // Vse materialy. Enciklopedicheskij spravochnik. 2008. №3. S. 2–14.

4. Kablov E.N. Materialy novogo pokoleniya – osnova innovacij, tehnologicheskogo liderstva i nacionalnoj bezopasnosti Rossii [Materials of new generation are base of innovations, technological leadership and national security of Russia] // Intellekt & Tehnologii. 2016. №2. S. 41–46.

5. Muhametov R.R., Ahmadieva K.R., Kim M.A., Babin A.N. Rasplavnye svyazujushhie dlya perspektivnyh metodov izgotovleniya PKM novogo pokoleniya [Melt binding for perspective methods of production of PCM of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. S. 260–265.

6. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

7. Grashhenkov D.V., Chursova L.V. Strategiya razvitiya kompozicionnyh i funkcionalnyh materialov [Strategy of development of composite and functional materials] // Aviacionnye materialy i tehnologii. 2012. №S. S. 231–242.

8. Gulyaev I.N., Vlasenko F.S., Zelenina I.V., Raskutin A.E. Napravleniya razvitiya termostojkih ugleplastikov na osnove poliimidnyh i geterociklicheskih polimerov [Development Directions of heat-resistant carbon–fiber–reinforced–plastics based on polimide and heterocyclic polymers] // Trudy VIAM: elektron. nauch.-tehni. zhurn. 2014. №1. St. 04. Available at: http://www.viam-works.ru (accessed: October 12, 2016). DOI: 10.18577/2307-6046-2014-0-1-4-4.

9. Zheleznyak V.G., Muhametov R.R., Chursova L.V. Issledovanie vozmozhnosti sozdaniya termoreaktivnogo svyazujushhego na rabochuju temperaturu do 400°C [Study of possibility of thermoset binder creation for operating temperature up to 400°C] // Aviacionnye materialy i tehnologii. 2013. №S2. S. 58–61.

10. Kablov E.N. Materialy i tehnologii VIAM dlya «Aviadvigatel» [Materials and VIAM technologies for «Aviadvigatel»] // Permskie aviacionnye dvigateli: inform. byul. 2014. №31. S. 43–47.

11. Kablov E.N. O nastoyashhem i budushhem VIAM i otechestvennogo materialovedeniya: intervyu [About the real and future VIAM and domestic materials science: interview] // Rossijskaya akademiya nauk. 2015. 19 yanvarya. S. 10–15.

12. Kablov E.N. Kompozity: segodnya i zavtra [Composites: today and tomorrow] // Metally Evrazii. 2015. №1. S. 36–39.

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25.

DOI: 10.18577/2071-9140-2017-0-S-349-367

UDC: 678.8

A.E. Raskutin¹

Russian polymer composite materials of new generation, their exploitation and implementation in advanced developed constructions

The article presents the basic physical and mechanical properties of developed PCM from glass and carbon reinforcing fibers in combination with polymeric bindings on the basis of epoxy, cyano-ether, phtalonitrile and vinyl ester resins, including in comparison with their foreign analogs. PCM of new generation on the basis of melt type bindings were developed taking into account constructional and technological features of manufacturing of details and elements of constructions, i. e. the concept put forward at VIAM is implemented when developing the new materials «material-technology-construction» that allows to reduce significantly terms and expense for development and implementation of PCM of new generation.

Keywords: polymer composite material, carbon fiber, fiberglass, organic plastics, prepreg, basic properties of PCM.

Reference List

1. Kablov E.N. Shestoj tehnologicheskij uklad [Sixth technological way] // Nauka i zhizn. 2010. №4. S. 2–7.

2. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials are base of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.

3. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] // Vse materialy. Enciklopedicheskij spravochnik. 2008. №3. S. 2–14.

4. Kablov E.N. Materialy novogo pokoleniya – osnova innovacij, tehnologicheskogo liderstva i nacionalnoj bezopasnosti Rossii [Materials of new generation are base of innovations, technological leadership and national security of Russia] // Intellekt & Tehnologii. 2016. №2. S. 41–46.

5. Davydova I.F., Kavun N.S. Stekloplastiki ‒ mnogofunkcionalnye kompozicionnye materialy [Fibreglasses ‒ multipurpose composite materials] // Aviacionnye materialy i tehnologii. 2012. №S. S. 253–260.

6. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

7. Erasov V.S., Yakovlev N.O., Nuzhnyj G.A. Kvalifikatsionnye ispytaniya i issledovaniya prochnosti aviatsionnyh materialov [Qualification tests and researches of durability of aviation materials] // Aviacionnye materialy i tehnologii. 2012. №S. S. 440–448.

8. Grashhenkov D.V., Chursova L.V. Strategiya razvitiya kompozicionnyh i funkcionalnyh materialov [Strategy of development of composite and functional materials] // Aviacionnye materialy i tehnologii. 2012. №S. S. 231–242.

9. Gulyaev I.N., Vlasenko F.S., Zelenina I.V., Raskutin A.E. Napravleniya razvitiya termostojkih ugleplastikov na osnove poliimidnyh i geterociklicheskih polimerov [Development Directions of heat-resistant carbon–fiber–reinforced–plastics based on polimide and heterocyclic polymers] // Trudy VIAM: elektron. nauch.-tehni. zhurn. 2014. №1. St. 04. Available at: http://www.viam-works.ru (accessed: October 12, 2016). DOI: 10.18577/2307-6046-2014-0-1-4-4.

10. Polimernoe svyazuyushhee i prepregi na ego osnove: pat. 2510408 Ros. Federaciya [Polymeric binding and prepregs on its basis: pat. 2510408 Rus. Federation]; opubl. 27.03.2014.

11. Kablov E.N. Materialy i tehnologii VIAM dlya «Aviadvigatel» [Materials and VIAM technologies for «Aviadvigatel»] // Permskie aviacionnye dvigateli: inform. byul. 2014. №31. S. 43–47.

12. Kablov E.N. O nastoyashhem i budushhem VIAM i otechestvennogo materialovedeniya: intervyu [About the real and future VIAM and domestic materials science: interview] // Rossijskaya akademiya nauk. 2015. 19 yanvarya. S. 10–15.

13. Kablov E.N. Kompozity: segodnya i zavtra [Composites: today and tomorrow] // Metally Evrazii. 2015. №1. S. 36–39.

14. Hrulkov A.V., Dushin M.I., Popov Yu.O., Kogan D.I. Issledovaniya i razrabotka avtoklavnyh i bezavtoklavnyh tehnologij formovaniya PKM [Researches and development autoclave and out-of-autoclave technologies of formation of PCM] // Aviacionnye materialy i tehnologii. 2012. №S. S. 292–301.

15. Zheleznyak V.G., Muhametov R.R., Chursova L.V. Issledovanie vozmozhnosti sozdaniya termoreaktivnogo svyazujushhego na rabochuju temperaturu do 400°C [Study of possibility of thermoset binder creation for operating temperature up to 400°C] // Aviacionnye materialy i tehnologii. 2013. №S2. S. 58–61.

16. Istoriya aviacionnogo materialovedeniya. VIAM – 80 let: gody i lyudi / pod obchsh. red. E.N. Kablova [History of aviation materials science. VIAM – 80 years: years and people / gen. ed. by E.N. Kablov]. M.: VIAM. 2012. S. 349–380.

17. Kablov E.N. Rossii nuzhny materialy novogo pokoleniya [Materials of new generation are necessary to Russia] // Redkie zemli. 2014. №3. S. 8–13.

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26.

DOI: 10.18577/2071-9140-2017-0-S-368-378

UDC: 678.83

G.F. Zhelezina¹, I.N. Gulyaev¹, N.A. Solovyova¹

Aramide organic plastics of new generation for aviation designs

The article describes the properties of the new aramid organic plastics with improved mechanical and operational characteristics: VKO-19L - for waterproof and resistant to moisture absorption, erosion impacts of sheathings of helicopters; VKO-20 - for structures that provide protection against mechanical shock and high-intensity waves. It is necessary to use organic plastics to ensure erosion resistant of aircraft elements structures in dusty conditions, including in the manufacture of dustproof device for perspective helicopter engine. It is shown the possibility of further improvement of the properties of organic plastics (water absorption - no more than 1,5%) due to the use of new Rusar NT aramid fiber type in order to ensure the stability of the operation characteristics of structural members of helicopters and aircrafts in all weather conditions and maritime climate. Work is executed within implementation of the complex scientific direction 13.2. «Constructional PCM» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)

Keywords: aramid fibers, organic plastics, layered polymer composites.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials are the base of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.

3. Kablov E.N. Materialy i himicheskie tehnologii dlya aviacionnoj tehniki [Materials and chemical technologies for aviation engineering] // Vestnik Rossijskoj akademii nauk. 2012. T. 82. №6. S. 520–530.

4. Kablov E.N. Kontrol kachestva materialov – garantiya bezopasnosti ekspluatacii aviacionnoj tehniki [Quality control of materials is a security accreditation of operation of aviation engineering] // Aviacionnye materialy i tehnologii. 2001. №1. S. 3–8.

5. Gunyaev G.M., Krivonos V.V., Rumyancev A.F., Zhelezina G.F. Polimernye kompozicionnye materialy v konstrukciyah letatelnyh apparatov [Polymeric composite materials in designs of flight vehicles] // Konversiya v mashinostroenii. 2004. №4 (65). S. 65–69.

6. Zhelezina G.F. Konstrukcionnye i funkcionalnye organoplastiki novogo pokoleniya [Constructional and functional organoplastics of new generation] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №4. St. 06. Available at: http://www.viam-works.ru (accessed: October 25, 2016).

7. Shuldeshova P.M., Deev I.S., Zhelezina G.F. Osobennosti razrusheniya aramidnyh volokon SVM i konstrukcionnyh organoplastikov na ih osnove [Features of destruction of SVM aramide fibers and structural organoplastics on their basis] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №2. St. 11. Available at: http://www.viam-works.ru (accessed: October 25, 2016). DOI 10.18577/2307-6046-2016-0-2-11-11.

8. Zhelezina G.F. Osobennosti razrusheniya organoplastikov pri udarnyh vozdejstviyah [Features of destruction organoplastikov at shock influences] // Aviacionnye materialy i tehnologii. 2012. №S. S. 272–277.

9. Tikhonov I.V., Tokarev A.V., Shorin S.V. et al. Russian aramid fibres: past–present–future // Fibre Chemistry. 2013. No. 5. P. 1–8.

10. Li C.-S., Zhan M.-S., Huag X.-C., Zhou H., Li Y. Hydrothermal aging mechanisms of aramid fibers via synchrotron small-angle X-ray scattering and dynamic thermal mechanical analysis // Journal of Applied Polymer Science. 2013. Vol. 128. No. 2. P. 1291–1296.

11. Zhelezina G.F., Vojnov S.I., Chernyh T.E., Chernyh K.Yu. Novye aramidnye volokna Rusar NT dlya armirovaniya konstrukcionnyh organoplastikov [New aramide fibers Rusar NT for reinforcing constructional organoplastikov] // Voprosy materialovedeniya. 2015. №1 (81). S. 60–72.

12. Zhelezina G.F., Shuldeshova P.M. Konstrukcionnye organoplastiki na osnove plenochnyh kleev [Constructional organoplasty on the basis of film glues] // Klei. Germetiki. Tehnologii. 2014. №2. S. 9–14.

13. Shuldeshova P.M., Zhelezina G.F. Vliyanie atmosfernyh uslovij i zapylennosti sredy na svojstva konstrukcionnyh organoplastikov [An influence of atmospheric condition and dust loading on properties of structural organic plastics] // Aviacionnye materialy i tehnologii. 2014. №1. S. 64–68. DOI: 10.18577/2071-9140-2014-0-1-64-68.

14. Kucherovskij A.I., Shul\'deshova P.M., Zhelezina G.F., Gulyaev I.N. Razrabotka sistemy zashhity setchatoj konstrukcii fyuzelyazha ot negativnyh vozdejstvij vneshnih faktorov [Development of the system of protection of mesh design of fuselage from negative impacts of external factors] // Vse materialy. Enciklopedicheskij spravochnik. 2016. №9. S. 29–35.

15. Shuldeshova P.M., Zhelezina G.F. Aramidnyj sloisto-tkanyj material dlya zashhity ot ballisticheskih i udarnyh vozdejstvij [The aramid layered and woven material for protection against impact and ballistic influences] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №9. St. 06. Available at: http://www.viam-works.ru (accessed: June 22, 2016). DOI: 10.18577/2307-6046-2014-0-9-6-6.

16. Zhelezina G.F., Soloveva N.A., Orlova L.G., Vojnov S.I. Ballisticheski stojkie aramidnye sloisto-tkanye kompozity dlya aviacionnyh konstrukcij [Ballistic resistant aramide layered and woven composites for aviation designs] // Vse materialy. Enciklopedicheskij spravochnik. Kompozicionnye materialy. 2012. №12. S. 23–26.

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27.

DOI: 10.18577/2071-9140-2017-0-S-379-387

UDC: 621.792.053

K.E. Kutsevich¹, L.A. Dementeva¹, N.F. Lukina¹, T.Yu. Tyumeneva¹

Adhesive prepregs as promising materials for parts and assemblies from polymeric composite materials

The properties of composite adhesive materials (CAM) on basis of a wide range of ad-hesive prepregs based on glass- and carbon fillers are presented. The information about the benefits and features of the technological process of manufacturing PCM elements from ad-hesive prepregs are provided. The purpose of CAM is a production of parts from PCM, in-cluding the honeycomb structure of single or double curvature intended for working at tem-peratures -130÷+120°C is shown. Scientific research is executed within implementation of the complex scientific direc-tion 13.2. «Constructional polymer composite materials» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)

Keywords: composite materials, adhesive prepregs, adhesive matrix, carbon- and glass fillers, strength characteristics, honeycomb structure.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N. Iz chego sdelat budushhee? Materialy novogo pokoleniya, tehnologii ih sozdaniya i pererabotki – osnova innovacij [What the future to make of? Materials of new generation, technology of their creation and processing – basis of innovations] // Krylya Rodiny. 2016. №5. S. 8–18.

3. Grashhenkov D.V., Chursova L.V. Strategiya razvitiya kompozicionnyh i funkcionalnyh materialov [Strategy of development of composite and functional materials] // Aviacionnye materialy i tehnologii. 2012. №S. S. 231–242.

4. Petrova A.P., Donskoj A.A., Chalyh A.E., Shherbina A.A. Kleyashhie materialy. Germetiki: spravochnik [Gluing materials. Hermetics: directory]. SPb.: Professional, 2008. S. 589.

5. Kutsevich K.E., Dementeva L.A., Lukina N.F. Svojstva i naznachenie polimernyh kompozicionnyh materialov na osnove kleevyh prepregov [Properties and application of polymer composite materials based on glue prepregs] // Trudy VIAM elektron.-nauch.-tehnich. zhurn. 2016. №8. St. 07. Available at: http://www.viam-works.ru (accessed: February 7, 2017). DOI: 10.18577/2307-6046-2016-0-8-7-7.

6. Lukina N.F., Dementeva L.A., Kutsevich K.E. Kleevye prepregi na osnove tkanej Porcher – perspektivnye materialy dlya detalej i agregatov iz PKM [Adhesive prepregs based on tissue Porsher – perspective materials for parts and units out of polymeric composite materials] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №6. St. 10. Available at: http://www.viam-works.ru (accessed: February 7, 2017). DOI: 10.18577/2307-6046-2014-0-6-10-10.

7. Petrova A.P., Lukina N.F. Vliyanie adgezionnyh gruntov na resursnye harakteristiki kleevyh soedinenij [Influence of adhesive soil on resource characteristics of glued joints] // Klei. Germetiki. Tehnologii. 2015. №11. S. 20–23.

8. Petrova A.P., Lukina N.F., Dementeva L.A., Avdonina I.A., Tyumeneva T.Yu., Zhadova N.S. Klei dlya aviacionnoj tehniki // RZhH. 2010. T. LIV. №1. C. 46–52.

9. Kablov E.N., Minakov V.T., Anihovskaya L.I. Klei i materialy na ih osnove dlya remonta konstrukcij aviacionnoj tehniki [Glues and materials on their basis for repair of designs of aviation engineering] // Aviacionnye materialy i tehnologii. 2002. №1. S. 61–65.

10. Dementeva L.A., Serezhenkov A.A., Bocharova L.I., Lukina N.F., Kutsevich K.E., Petrova A.P. Svojstva kompozicionnyh materialov na osnove kleevyh prepregov [Properties of composite materials on the basis of glue prepregs] // Klei. Germetiki. Tehnologii. 2012. №6. S. 19–24.

11. Anihovskaya L.I., Minakov V.T. Klei i kleevye prepregi dlya perspektivnyh izdelij aviakosmicheskoj tehniki [Glues and glue prepregs for perspective products of aerospace equipment] // Aviacionnye materialy. Izbrannye trudy «VIAM» 1932–2002: yubil. nauch.-tehnich. sb. M.: MISiS–VIAM, 2002. S. 315–325.

12. Lukina N.F., Dement\'eva L.A., Petrova A.P., Tyumeneva T.Yu. Svojstva kleev i kleyashhih materialov dlya izdelij aviacionnoj tehniki [Properties of glues and gluing materials for products of aviation engineering] // Klei. Germetiki. Tehnologii. 2009. №1. S. 14–24.

13. Dementeva L.A., Lukina N.F., Serezhenkov A.A., Kutsevich K.E. Osnovnye svojstva i naznachenie PKM na osnove kleevyh prepregov [The main properties and PCM assignment on the basis of glue prepregs] // Konstrukcii i tehnologiya polucheniya izdelij iz nemetallicheskih materialov: tez. dokl. XIX Mezhdunar. nauch.-tehnich. konf. Obninsk: Tehnologiya, 2010. S. 11–12.

14. Lukina N.F., Dementeva L.A., Petrova A.P., Anihovskaya L.I. Kleyashhie materialy v konstrukcii lopastej vertoletov [Gluing materials in the design of blades of helicopters] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №7. St. 07. Available at: http://www.viam-works.ru (accessed: February 7, 2017). DOI: 10.18577/2307-6046-2016-0-7-7-7.

15. Morozov B.B. Primenenie polimernyh kompozicionnyh materialov v izdeliyah razrabotki OKB Suhogo [Application of polymeric composite materials in products of development of Sukhoi Design Bureau] // Kleyashhie materialy aviacionnogo naznacheniya: sb. dokl. konf. M.: VIAM, 2013. S. 31–36.

16. Hrychev Yu.I., Shkodinova E.P., Dementeva L.A. Razrabotka tehnologicheskogo processa izgotovleniya radioprozrachnogo obtekatelya iz kleevyh prepregov tipa KMKS-2m.120 [Development of technological process of manufacturing of radio transparent fairing from glue prepregs of the KMKS-2M.120 type] // Ibid. S. 43–47.

17. Lukina N.F., Dementeva L.A., Petrova A.P., Kirienko T.A., Chursova L.V. Kleevye svyazuyushhie dlya detalej iz PKM sotovoj konstrukcii [Glue binding for details from PKM of cellular design] // Klei. Germetiki. Tehnologii. 2016. №5. S. 12–16.

18. Dementeva L.A., Serezhenkov A.A., Lukina N.F., Kucevich K.E. Kleevye prepregi i sloistye materialy na ih osnove [Adhesive prepregs and layered materials on their basis] // Aviacionnye materialy i tehnologii. 2013. №2. S. 19–21.

19. Dementeva L.A., Serezhenkov A.A., Bocharova L.I., Anihovskaya L.I., Lukina N.F. Kompozicionnye materialy kleevye na osnove steklyannyh i uglerodnyh napolnitelej [Composite materials glue on the basis of glass and carbon fillers] // Klei. Germetiki. Tehnologii. 2009. №1. S. 24–27.

20. Prepreg i izdelie, vypolnennoe iz nego: pat. 2427594 Ros. Federaciya [Prepreg and the product which has been executed of it: pat. 2427594 Rus. Federation]; opubl. 23.07.13.

21. Lukina N.F., Dementeva L.A., Serezhenkov A.A., Kotova E.V., Senatorova O.G., Sidelnikov V.V., Kutsevich K.E. Adhesive prepregs and composite materials on their basis // Russian Journal of General Chemistry. 2011. Vol. 81. No. 5. С. 1022–1024.

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28.

DOI: 10.18577/2071-9140-2017-0-S-388-392

UDC: 678.8

B.Ph. Pavlyuk¹

The main directions in the field of development of polymeric functional materials

Functional materials are wide class of substances which are used in the most various areas of modern life and possess certain physical and chemical properties. Extralight heat-protective and encapsulating materials, electric insulating and antifriction materials, noise-absorbing and self-adhesive coatings and laying, anaerobic compositions and others find broad application in mechanical engineering, railway transport, shipbuilding and aircraft, in electronics and radio engineering. The basic functional purpose of polymers are their mechanical properties - durability, rigidity, elasticity, cracks resistance, this circumstance defines science development about polymers for many years. Strength properties play important role when manufacturing products intended for operation at action of considerable mechanical loadings in different conditions - high humidity, action of aggressive substances, environment temperature. Importance of polymeric materials is defined by variety of their properties - mechanical, electric, optical, ability to cooperate with radiations of different energy. On electrical properties modern polymeric materials overcover all range from dielectrics to semiconductors. Some polymers (photosensitive) under the influence of ultra-violet and visible light are exposed to the chemical changes, being accompanied by change of physicochemical behavior. For use of polymers as isolating materials their important characteristics are dielectric permittivity and dielectric loss tangent, thermal and radiation resistance. Development of optimum material requires strengthening or suppression of any properties in already available material and it is impossible without attraction of modern experimental and theoretical approaches.

Keywords: functional materials, paint coatings, glues, thermoplastic polymers, noise reduction, weathering resistance, ecological safety.

Reference List

1. Kablov E.N. Rol himii v sozdanii materialov novogo pokoleniya dlya slozhnyh tehnicheskih sistem [Chemistry role in creation of materials of new generation for complex technical systems] // Tez. dokl. XX Mendeleevskogo sezda po obshhej i prikladnoj himii. Ekaterinburg: UrO RAN, 2016. S. 25–26.

2. Bilibin A.Yu. Funkcionalnye svojstva polimerov [Functional properties of polymers]. SPb.: Izd-vo S.-Peterb. un-ta, 1998. 136 s.

3. Kerber M.L. Polimernye kompozicionnye materialy. Struktura. Svojstva. Tehnologii [Polymeric composite materials. Structure. Properties. Technologies]. SPb.: Professiya, 2008. 560 s.

4. Matrenin S.V., Ovechkin B.B. Kompozicionnye materialy i pokrytiya na polimernoj osnove [Composite materials and coverings on polymeric basis]. Tomsk, 2008. 197 s.

5. Kondrashov S.V., Shashkeev K.A., Popkov O.V., Solovyanchik L.V. Perspektivnye tehnologii polucheniya funkcionalnyh materialov konstrukcionnogo naznacheniya na osnove nanokompozitov s UNT (obzor) [Prospective producing methods for functional structural materials based on CNT-filled nanocomposites (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №3. St. 07. Available at: http://www.viam-works.ru (accessed: March 23, 2017). DOI: 10.18577/2307-6046-2016-0-3-7-7.

6. Krutko E.T. Prokopchuk N.R. Himiya i tehnologiya lakokrasochnyh materialov i pokrytij [Chemistry and technology of paint and varnish materials and coverings]. Minsk: BGTU, 2004. 314 s.

7. Lukina N.F., Dementeva L.A., Petrova A.P., Anihovskaya L.I. Kleyashhie materialy v konstrukcii lopastej vertoletov [Gluing materials in the design of blades of helicopters] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №7. St. 07. Available at: http://www.viam-works.ru (accessed: March 23, 2017). DOI: 10.18577/2307-6046-2016-0-7-7-7.

8. Dementeva L.A., Kucevich K.E., Lukina N.F., Rubcova E.V., Petrova A.P. Svojstva epoksidnyh konstrukcionnyh plenochnyh kleev, modificirovannyh polisulfonami [Properties of the epoxy constructional film glues modified by polysulphones] // Klei, germetiki, tehnologii. 2016. №11. S. 14.

9. Kablov E.N., Semenova L.V., Petrova G.N., Larionov S.A., Perfilova D.N. Polimernye kompozicionnye materialy na termoplastichnoj matrice [Polymeric composite materials on thermoflexible matrix] // Izvestiya vysshih uchebnyh zavedenij. Ser.: Himiya i himicheskaya tehnologiya. 2016. T. 59. №10. S. 61–71.

10. Kraev I.D., Shuldeshov E.M., Platonov M.M., Yurkov G.Yu. Obzor kompozicionnyh materialov, sochetayushhih zvukozashhitnye i radiozashhitnye svojstva [Composite materials combining acoustic and radio shielding properties] // Aviacionnye materialy i tehnologii. 2016. №4 (45). S. 60–67. DOI: 10.18577/2071-9140-2016-0-4-60-67.

11. Melnikov B.P. Perspektivy sozdaniya maloshumnyh samoletov grazhdanskoj aviacii [Perspectives of creation of low annoyance aircrafts of civil aviation] // Bezopasnost v tehnosfere. 2010. №2. S. 32.

12. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

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29.

DOI: 10.18577/2071-9140-2017-0-S-393-404

UDC: 667.64

N.I. Nefedov¹, L.V. Semenova¹, V.A. Kuznetsova¹, N.P. Vereninova¹

Paint coatings for protection of metallic and polymer composite materials against aging, corrosion and biodeterioration

Information about new paint materials, their properties and application technology as anticorrosion, protective-decorative and functional coatings of traditional materials, and new metallic and non-metallic, including polymer composite materials used in aircraft structures, engines and devices is shown in the article . FSUE «VIAM» has currently developed coatings, reducing the optical contrast in the visible and IR wavelength ranges, resistant to UV radiation, with thermal resistance up to 600°C, low moisture permeability and high dielectric properties.

Keywords: рaint coatings, anticorrosion primers, thermal resistance, atmosphere resistant materials, polymer composite materials.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kondrashov E.K., Semenova L.V., Kuznetsova V.A., Malova N.E., Lebedeva T.A. Razvitie aviacionnyh lakokrasochnyh materialov [Development of aviation paint and varnish materials] // Vse materialy. Enciklopedicheskij spravochnik. 2012. №5. S. 49–54.

3. Kondrashov E.K., Kuznecova V.A., Lebedeva T.A., Malova N.E. Antikorrozionnye, termoreguliruyushhie, termostojkie i vlagozashhitnye pokrytiya MKS «Buran» [Anticorrosion, temperature-controlled, heat-resistant and vlagozashchitny coatings of ISS «Buran»] // Aviacionnye materialy i tehnologii. 2013. №S1. S. 137–141.

4. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials are the base of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.

5. Kablov E.N. Materialy i himicheskie tehnologii dlya aviacionnoj tehniki [Materials and chemical technologies for aviation engineering] // Vestnik Rossijskoj akademii nauk. 2012. T. 82. №6. S. 520–530.

6. Dospehi dlya «Burana». Materialy i tehnologii VIAM dlya MKS «Energiya–Buran» / pod obshh. red. E.N. Kablova [Armor for «Buran». Materials and VIAM technologies for ISS of «Energiya–Buran» / gen. ed. by E.N. Kablov]. M.: Nauka i zhizn, 2013. 128 s.

7. Kondrashov E.K., Kuznecova V.A., Lebedeva T.A., Semenova L.V. Osnovnye napravleniya povysheniya ekspluatacionnyh svojstv, tehnologicheskih i ekologicheskih harakteristik lakokrasochnyh pokrytij dlya aviacionnoj tehniki [The main directions of increase of operational properties, technical and ecological characteristics of paint coatings for aviation engineering] // Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 96–102.

8. Gurevich M.M., Icko E.F., Seredenko M.M. Opticheskie svojstva lakokrasochnyh pokrytij. 2-e izd., pererab. [Optical properties of paint coatings. 2nd ed., rev.] SPb.: Professiya, 2010. S. 68–95; 150–152.

9. Kraska s nizkim izlucheniem: pat. 8187503 SShA [Paint with low radiation: pat. 8187503 USA]; opubl. 29.05.12.

10. Kamuflyazhnoe pokrytie: pat. 20140004279 SShA [Camouflage covering: pat. 20140004279 USA]; opubl. 2.01.14.

11. Kamuflyazh v blizhnem ultrafioletovom spektre: WO 2011094381 SShA [Camouflage in near ultra-violet range: WO of 2011094381 USA]; opubl. 4.08.11.

12. Pustynnyj kamuflyazh: WO 2009052609 Kanada [Desert camouflage: WO 2009052609 Canada]; opubl. 30.04.09.

13. Semenova L.V., Malova N.E., Kuznetsova V.A., Pozhoga A.A. Lakokrasochnye materialy i pokrytiya [Paint and varnish materials and coatings] // Aviacionnye materialy i tehnologii. 2012. №S. S. 315–327.

14. Yakovlev A.D. Himiya i tehnologiya lakokrasochnyh pokrytij. 3-e izd., pererab. [Chemistry and technology of paint coatings. 3rd ed., rev.]. SPb.: Himizdat, 2008. S. 448.

15. Bejder E.Ya., Donskoj A.A., Zhelezina G.F., Kondrashov E.K., Sytyj Yu.V., Surnin E.G. Opyt primeneniya ftorpolimernyh materialov v aviacionnoj tehnike [Experience of application fluorine polymeric materials in aviation engineering] // Rossijskij himicheskij zhurnal. 2008. T. LII. №3. S. 30–44.

16. Kuznetsova V.A., Kondrashov E.K., Semenova L.V., Kuznetsov G.V. O vliyanii formy chastic oksida cinka na ekspluatacionnye svojstva polimernyh pokrytij [About influence of particle shape of zinc oxide on operational properties of polymer coatings] // Materialovedenie. 2012. №12. S. 12–14.

17. Semenova L.V., Nefedov N.I. Primenenie epoksidnyh modificirovannyh gruntovok v sistemah LKP [Application of modified epoxy primers in the painting systems] // Aviacionnye materialy i tehnologii. 2014. №3. S. 38–44. DOI: 10.18577/2071-9140-2014-0-3-38-44.

18. Nefyodov N.I., Semyonova L.V. Tendencii razvitiya v oblasti konformnyh pokrytij dlya vlagozashhity i elektroizolyacii plat pechatnogo montazha i jelementov radiojelektronnoj apparatury [Development tendencies in the field on conformal coating for the moisture protection and electrical insulation of printed-circuit boards and electronic elements] // Aviacionnye materialy i tehnologii. 2013. №1. S. 50–52.

19. Semyonova L.V., Bejder E.Ya., Petrova G.N., Nefedov N.I. Elektroizolyacionnye svojstva polimernyh pokrytij [Electro-insulative properties of polymer coatings] // Trudy VIAM elektron. nauch.-tehnich. zhurn. 2014. №8. St. 07. Available at: http://www.viam-works.ru (accessed: October 12, 2016). DOI: 10.18577/2307-6046-2014-0-8-7-7.

20. Panin S.V., Kurs M.G. Primenenie lakokrasochnyh pokrytij dlya remonta stroitelnyh konstrukcij, ekspluatiruyushhihsya v zhestkih klimaticheskih usloviyah [Paint-and-lacquer coating for repair of building structures operating in severe climatic conditions] // Aviacionnye materialy i tehnologii. 2014. №2. S. 68–71. DOI: 10.18577/2071-9140-2014-0-2-68-71.

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30.

DOI: 10.18577/2071-9140-2017-0-S-405-419

UDC: 678.8

S.V. Kondrashov¹, K.A. Shashkeev¹, G.N. Petrova¹, I.V. Mekalina¹

Constructional polymer composites with functional properties

Here some data are given to present development of VIAM in the field of carbon nanotube-filled electrically conductive polymer composites. It has been found that hybrid polymer composite materials (HPCM) can be made hydrophobic. The paper provides data on electrical conductivity and wetting angle of some HPCM. As matrices of these materials both thermosetting epoxy binders and thermoplastic binders based on polyarylsulfone have been used. Samples of HPCM with different types of lightning-proof coatings are discussed. The results of complex work on development of a technological process of production of bird- and abrasive-resistant curved multilayer polymer glasses with embedded electrical heaters are also presented.

Keywords: hybrid polymer composites, hydrophobic properties, lightning-proof coatings, carbon nanotubes, polymer glass.

Reference List

1. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period to 2030] // Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

2. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

3. Kablov E.N. Tendencii i orientiry innovacionnogo razvitiya Rossii: sb. nauch.-inform. mater. 2-e izd. [Tendencies and reference points of innovative development of Russia: collection of scientific information materials]. M.: VIAM, 2013. 544 s.

4. Kablov E.N. Materialy i himicheskie tehnologii dlya aviacionnoj tehniki [Materials and chemical technologies for aviation engineering] // Vestnik Rossijskoj akademii nauk. 2012. T. 82. №6. S. 520–530.

5. Lubineau G., Rahaman A. A review of strategies for improving the degradation properties of laminated continuous-fiber/epoxy composites with carbon-based nanoreinforcements // CARBON. 2012. Vol. 50. P. 2377–2395.

6. Kondrashov S.V., Shashkeev K.A., Popkov O.V., Solovyanchik L.V. Fiziko-mehanicheskie svojstva nanokompozitov s UNT (obzor) [Mechanical properties of CNT nanocomposites (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №5. St. 08. Available at: http://www.viam-works.ru (accessed: November 01, 2016). DOI: 10.18577/2307-6046-2016-0-5-8-8.

7. Kondrashov S.V., Gunyaeva A.G., Shashkeev K.A., Barinov D.Ya., Soldatov M.A., Shevchenko V.G., Muzafarov A.M. Elektroprovodyashhie gibridnye polimernye kompozicionnye materialy na osnove nekovalentno funkcionalizirovannyh uglerodnyh nanotrubok [Electrically-conductive hybrid polymer composite materials on the basis of noncovalent functional carbon nanotubes] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №2. St. 10. Available at: http://www.viam-works.ru (accessed: November 01, 2016). DOI: 10.18577/2307-6046-2016-0-2-10-10.

8. Kondrashov S.V., Shashkeev K.A., Popkov O.V., Solovyanchik L.V. Perspektivnye tehnologii polucheniya funkcionalnyh materialov konstrukcionnogo naznacheniya na osnove nanokompozitov s UNT (obzor) [Prospective producing methods for functional structural materials based on CNT-filled nanocomposites (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №3. St. 07. Available at: http://www.viam-works.ru (accessed: November 01, 2016). DOI: 10.18577/2307-6046-2016-0-3-7-7.

9. Kablov E.N., Kondrashov S.V., Yurkov G.Yu. Perspektivy ispolzovaniya uglerodsoderzhashhih nanochastic v svyazuyushhih dlya polimernyh kompozicionnyh materialov [Perspectives of use of carbon-containing nanoparticles in binding for polymeric composite materials] // Rossijskie nanotehnologii. 2013. T. 8. №3–4. S. 28–42.

10. Gunyaev G.M., Chursova L.V., Raskutin A.E., Gunyaeva A.G. Molniestojkost sovremennyh polimernyh kompozitov [Lightning firmness of modern polymeric composites] // Aviacionnye materialy i tehnologii. 2012. №2. S. 36–42.

11. Popkov O.V., Yurkov G.Y., Fionov A.S. Stabilization of nanoparticles on the surface of detonation nanodiamond // Physics, chemistry and application of nanostructures. Singapore: World Scientific, 2009. P. 369–372.

12. Kiryuhin D.P., Kim I.P., Buznik V.M. i dr. Radiacionno-himicheskij sintez telomerov tetraftoretilena i ih ispolzovanie dlya sozdaniya tonkih zashhitnyh ftorpolimernyh pokrytij [Radiation chemical synthesis of telomeres of tetrafluorethylene and their use for creation of thin protective ftorpolimerny coverings] // Rossijskij himicheskij zhurnal. 2008. T. 52. №3. S. 66–71.

13. Li Chen, Xiu-Jiang Pang, Zuo-Long Yu. Study on polycarbonate/multi-walled carbon nanotubes composite produced by melt processing // Materials Science and Engineering A. 2007. Vol. 457. P. 287–291.

14. Eitan A., Fisher F.T., Andrews R. at al. Reinforcement mechanisms in MWCNT-filled polycarbonate // Composites Science and Technology. 2006. Vol. 66. P. 1159–1170.

15. Chin Yuan-Chen. Design and Fabrication of Transparent Polycarbonate/Carbon Nanotube Composite Films // Electronic Theses, Treatises and Dissertations. 2007. Paper 3811.

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31.

DOI: 10.18577/2071-9140-2017-0-S-420-436

UDC: 678.073

G.N. Petrova¹, S.A. Larionov¹, M.M. Platonov², D.N. Perfilova¹

Thermoplastic materials of new generation for aviation

The article presents the most significant achievements of the All-Russian Scientific-Research Institute of Aviation Materials (FSUE «VIAM» SSC RF) for the period of 2012-2016 in the field of development of polymeric functional materials for aircraft, implemented in the framework of the «The strategic directions of development of materials and technologies of their processing for the period till 2030» [1-3]. The main developments in the field of thermoplastic materials are described: injection molding material VTP-7 with high antistatic properties, thermoplastic heat-resistant composite material BKU-44 and new self-extinguishing material based on polycarbonate for additive FDM-technology. The main properties of the developed thermoplastic materials and recommendations for their application are presented.

Keywords: thermoplastics, injection molding, extrusion, pressing, processing, binder, filler, thermoplastic composite material, carbon nanotubes, 3D-printing, fused deposition modeling (FDM).

Reference List

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32.

DOI: 10.18577/2071-9140-2017-0-S-437-451

UDC: 678.4

O.A. Eliseev¹, I.S. Naumov¹, D.N. Smirnov¹, Ya.A. Bryk¹

Rubbers, sealants, fireproof and heat-shielding materials

In article practical results in the field of development of new elastomeric materials of different chemical nature for special purpose are provided: thermo-cold-resistant organic silicon rubbers of the lowered combustibility of VR-38M and VR-42 brands, fuel-resistant polysulfide sealant with the improved frost resistance of VITEF-1Bm brand, fire- and heat-protective material of TZR-5MP brand with higher fire-prevention characteristics on the basis of chlorine-sulphonated polyethylene. Results of physical-mechanical tests of the developed materials, including exposed to different climatic conditions are given. Results of research of technological properties of polysulfide sealant VITEF-1Bm, combustibility and frost resistance of VR-38M and VR-42 rubbers are provided as well as extended complex of properties of fire- and heat-protective material TZR-5MP: burnout test, thermogravimetric and thermal-physical characteristics, water and moisture absorptions, elastic and strength properties after the accelerated climatic tests, thermocycling and effect of salt spray.

Keywords: organic silicon rubber, flame retardant, magnesium hydroxide, combustibility, polysulphide sealant, frost resistance, fire-heat-protective material, fire safety.

Reference List

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2. Kablov E.N. Himiya v aviacionnom materialovedenii [Chemistry in aviation materials science] // Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 3–4.

3. Kablov E.N. Shestoj tehnologicheskij uklad [Sixth technological way] // Nauka i zhizn. 2010. №4. S. 2–7.

4. Istoriya aviacionnogo materialovedeniya. VIAM ‒ 80 let: gody i lyudi / pod obshh. red. E.N. Kablova [History of aviation materials science. VIAM ‒ 80 years: years and people / gen. ed. by E.N. Kablov]. M.: VIAM, 2012. S. 346–348.

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6. Chaikun A.M., Eliseev O.A., Naumov I.S., Venediktova M.A. Osobennosti morozostojkih rezin na osnove razlichnyh kauchukov [Features of old-resistant rubbers on the basis on different unvulcanized rubbers] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №12. St. 04. Available at: http://www.viam-works.ru (accessed: February 8, 2017).

7. Naumov I.S., Petrova A.P., Eliseev O.A., Barbotko S.L. Eksperimentalnye issledovaniya v oblasti sozdaniya kremnijorganicheskih rezin s ponizhennoj goryuchestyu [Experimental research in the field of development of organic silicon rubbers with low flammability] //Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №10. St. 09 Available at: http://www.viam-works.ru (accessed: February 9, 2017). DOI: 10.18577/2307-6046-2015-0-10-9-9.

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33.

DOI: 10.18577/2071-9140-2017-0-S-452-459

UDC: 665.939.5

N.F. Lukina¹, A.P. Petrova¹, R.R. Muhametov¹, A.S. Kogtyonkov¹

New developments in the field of adhesive aviation materials

The properties and applications of new adhesive materials for aviation are provided: high strength adhesives VK-36T, VK-97, VK-98 for adhesive joints, including honeycomb structures and adhesive VKR-96 designed for bonding of polyurethane material with heat-reflective coating. Information about the technology of bonding of wear-resistant polyurethane material VTP-1V and materials for the blades of helicopters with application of a combination of adhesives VKR-95 and VK-93 (as adhesive sublayer) is provided.

Keywords: adhesive, adhesive joints, technology of adhesive joints, honeycomb structure, polyurethane material, wear-resistant material.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period to 2030] // Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

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9. Rubtsova E.V., Sharova I.A., Petrova A.P. Vysokoprochnyj plenochnyj klej VK-36T na osnove epoksidno-polisulfonovoj sistemy [High-strength adhesive film based epoxy-polysulfon system] // Novosti materialovedeniya. Nauka i tehnika: elektron. nauch.-tehnich. zhurn. 2016. №6. St. 08. URL: http://www.materialsnews.ru (data obrashheniya: 10.02.2017).

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12. Tyumeneva T.Yu., Zhadova N.S., Lukina N.F. Razrabotki FGUP «VIAM» v oblasti kleev rezinotehnicheskogo naznacheniya i samokleyashhihsya materialov [Development of VIAM Federal State Unitary Enterprise in the field of adhesives of industrial rubber assignment and being self-glued materials] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №7. St. 04. Available at: http://www.viam-works.ru (accessed: February 10, 2017). DOI: 10.18577/2307-6046-2014-0-7-4-4.

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14. Sharova I.A., Lukina N.F., Aleksashin V.M., Antyufeeva N.V. Vliyanie sostava na kineticheskie i prochnostnye svojstva bystrootverzhdayushhihsya epoksidnyh kleevyh kompozicij [Influence of structure on kinetic and strength properties of quickly hardening epoxy glue compositions] // Klei. Germetiki. Tehnologii. 2015. №2. S. 1–5.

15. Zhadova N.S., Tyumeneva T.Yu., Sharova I.A., Lukina N.F. Perspektivnye tehnologii dlya vremennogo operativnogo remonta aviacionnoj tehniki [Perspective technologies for field repair if aviation engineering] // Aviacionnye materialy i tehnologii. 2013. №2. S. 67–70.

16. Sharova I.A., Zhadova N.S., Lukina N.F. Kleyashhie materialy i tehnologii dlya vremennogo operativnogo remonta sotovyh agregatov iz polimernyh kompozicionnyh materialov [Gluing materials and technologies for temporary operational repair of cellular units from polymeric composite materials] // Klei. Germetiki. Tehnologii. 2012. №5. S. 36–39.

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34.

DOI: 10.18577/2071-9140-2017-0-S-460-468

UDC: 620.1

A.N. Lutsenko¹, N.S. Perov¹, E.B. Chabina¹

The new stages of development of Testing Center

The current state of Testing Center FSUE «VIAM» are reviewed. The main development trend of Testing Center (ТC) for the next few years will be further increase in complexity of the integrated tests and studies of the relationship «composition-structure-property» of materials at subatomic, nano-, micro-, meso- and macrolevels. TC plans to develop methods for testing of products and materials, created with the use of novel additive and spark plasma sintering technologies. The work has been performed within the framework of an integrated research areas 2. «Fundamentally oriented research, qualification of materials, non-destructive testing» and 18. «Environmental testing for safety and protection against corrosion, aging and biodegradation of materials, structures and complex technical systems in natural environments» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)

Keywords: aviation materials test, fundamental research, structure, aging, high temperature, composites, ceramics.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kablov E.N. Shestoj tehnologicheskij uklad [Sixth technological way] // Nauka i zhizn. 2010. №4. S. 2–7.

3. Letov A.F., Karachevtsev F.N., Gundobin N.V., Titov V.I. Razrabotka standartnyh obrazcov sostava splavov aviacionnogo naznacheniya [Development of standard samples of structure of alloys of aviation assignment] // Aviacionnye materialy i tehnologii. 2012. №S. S. 393–398.

4. Kablov E.N., Morozov G.A., Krutikov V.N., Muravskaya N.P. Attestaciya standartnyh obrazcov sostava slozhnolegirovannyh splavov s primeneniem etalona [Certification of standard samples of structure of complex-alloyed alloys using standard] // Aviacionnye materialy i tehnologii. 2012. №2. S. 9–11.

5. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials – basis of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.

6. Kablov E.N. Himiya v aviacionnom materialovedenii [Chemistry in aviation materials science] // Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 3–4.

7. Kablov E.N., Grashhenkov D.V., Erasov V.S., Anchevskij I.E., Ilin V.V., Valter R.S. Stend dlya ispytaniya na klimaticheskoj stancii GCKI krupnogabaritnyh konstrukcij iz PKM [The stand for testing for the GTsKI climatic stations of large-size designs from PCM] // Sb. dokl. IX Mezhdunar. nauch. konf. po gidroaviacii «Gidroaviasalon–2012». 2012. S. 122–123.

8. Erasov V.S., Yakovlev N.O., Avtaev V.V. Sovremennoe sostoyanie laboratorii imeni professora S.I. Kishkinoj [Contemporary state of laboratory after the named of professor S.I. Kishkina] //Aviacionnye materialy i tehnologii. 2014. №S4. S. 136–139. DOI: 10.18577/2071-9140-2014-0-s4-136-139.

9. Chabina E.B., Alekseev A.A., Filonova E.V., Lukina E.A. Primenenie metodov analiticheskoj mikroskopii i rentgenostrukturnogo analiza dlya issledovaniya strukturno-fazovogo sostoyaniya materialov [Application of methods of analytical microscopy and X-ray of the structural analysis for research of structural and phase condition of materials] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №5. St. 06. Available at: http://www.viam-works.ru (accessed: October 31, 2016).

10. Kablov E.N. Materialy dlya izdeliya «Buran» – innovacionnye resheniya formirovaniya shestogo tehnologicheskogo uklada [Materials for «Buran» spaceship – innovative solutions of formation of the sixth technological mode] // Aviacionnye materialy i tehnologii. 2013. №S1. S. 3–9.

11. Kablov E.N., Grashhenkov D.V., Isaeva N.V., Solncev S.S. Perspektivnye vysokotemperaturnye keramicheskie kompozicionnye materialy // Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 20–24.

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35.

DOI: 10.18577/2071-9140-2017-S-469-482

UDC: 620.179

V.V. Murashov¹

Application of options of the acoustic impedance method for control of parts from PCM and multilayer glued structures

The principle of acoustic impedance control method of glued structures and products from polymer composite materials (PСM) is considered. Operation capabilities of two main options of the impedance method are specified. It is shown that the scope of this method can be significantly expanded when applying new options of the method: at operation of the defectoscope in self- vibration mode, at electromagnetic-acoustic initiation of elastic fluctuations in the object of control and when using spectral option of the impedance method.

Keywords: acoustic impedance method, options of the method, self-vibration mode, electromagnetic-acoustic mode (EMA), elastic fluctuations, spectral option.

Reference List

1. Kablov E.N. Kontrol kachestva materialov – garantiya bezopasnosti ekspluatacii aviacionnoj tehniki [Quality control of materials – security accreditation of operation of aviation engineering] // Aviacionnye materialy i tehnologii. M.: VIAM, 2001. Vyp.: Metody ispytanij i kontrolya kachestva metallicheskih i nemetallicheskih materialov. S. 3–8.

2. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] // Vse materialy. Enciklopedicheskij spravochnik. 2008. №3. S. 2–14.

3. Lukina N.F., Dementeva L.A., Petrova A.P., Serezhenkov A.A. Konstrukcionnye i termostojkie klei [Constructional and heat-resistant glues] // Aviacionnye materialy i tehnologii. 2012. №S. S. 328–335.

4. Petrova A.P., Lukina N.F. Klei dlya mnogorazovoj kosmicheskoj sistemy [Glues for reusable space system] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №4. St. 04. Available at: http://www.viam-works.ru (accessed: October 28, 2016).

5. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

6. Kablov E.N. Shestoj tehnologicheskij uklad [Sixth technological way] // Nauka i zhizn. 2010. №4. S. 2–7.

7. Nerazrushayushhij kontrol: spravochnik / pod obshh. red. V.V. Klyueva [Non-destructive testing: directory / gen. ed. by V.V. Kluev]. M.: Mashinostroenie, 2006. T. 3. Ultrazvukovoj kontrol / I.N. Ermolov, Yu.V. Lange. 864 s.

8. Lange Yu.V. Akusticheskie nizkochastotnye metody i sredstva nerazrushayushhego kontrolya mnogoslojnyh konstrukcij [Acoustic low-frequency methods and means of non-destructive testing of multi-layer designs]. M.: Mashinostroenie, 1991. 272 s.

9. Murashov V.V., Kosarina E.I., Generalov A.S. Kontrol kachestva aviacionnyh detalej iz polimernyh kompozicionnyh materialov i mnogoslojnyh kleevyh konstrukcij [Quality control of aviation parts made from polymer composite materials and multilayers adhered constructions] // Aviacionnye materialy i tehnologii. 2013. №3. S. 65–70.

10. Murashov V.V., Generalov A.S. Kontrol mnogoslojnyh kleenyh konstrukcij nizkochastotnymi akusticheskimi metodami [Control of multilayer adhesive structures operating in severe climatic condition] // Aviacionnye materialy i tehnologii. 2014. №2. S. 59–67.

11. Murashov V.V. Nerazrushayushhij kontrol zagotovok i detalej iz uglerod-uglerodnogo kompozicionnogo materiala dlya mnogorazovogo kosmicheskogo korablya «Buran» [Non-destructive testing of preparations and details from carbon - carbon composite material for the reusable «Buran» spacecraft] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №4. St. 05. Available at: http://www.viam-works.ru (accessed: October 28, 2016).

12. Murashov V.V. Kontrol kleenyh konstrukcij // Klei. Germetiki. Tehnologii. 2005. №1. S. 21–27.

13. Murashov V.V. Nondestructive Testing of Glued Joints // Polymer Science. Series D. Glues and Sealing Materials. 2009. Vol. 2. No. 1. Р. 58–63.

14. Murashov V.V., Rumyancev A.F. Defekty monolitnyh detalej i mnogoslojnyh konstrukcij iz polimernyh kompozicionnyh materialov i metody ih vyyavleniya. Chast 2. Metody vyyavleniya defektov monolitnyh detalej i mnogoslojnyh konstrukcij iz polimernyh kompozicionnyh materialov [Defects of monolithic details and multi-layer designs from polymeric composite materials and methods of their identification. Part 2. Methods of detection of defects of monolithic details and multi-layer designs from polymeric composite materials] // Kontrol. Diagnostika. 2007. №5. S. 31–42.

15. Murashov V.V., Rumyancev A.F. Defekty monolitnyh detalej i mnogoslojnyh konstrukcij iz polimernyh kompozicionnyh materialov i metody ih vyyavleniya. Chast 1. Defekty monolitnyh detalej i mnogoslojnyh konstrukcij iz polimernyh kompozicionnyh materialov [Defects of monolithic details and multi-layer designs from polymeric composite materials and methods of their identification. Part 1. Defects of monolithic details and multi-layer designs from polymeric composite materials] // Kontrol. Diagnostika. 2007. №4. S. 23–32.

16. Murashov V.V., Rumyancev A.F., Ivanova G.A., Fajzrahmanov N.G. Diagnostika struktury, sostava i svojstv polimernyh kompozicionnyh materialov [Diagnostics of structure, structure and properties of polymeric composite materials] // Aviacionnye materialy i tehnologii. 2008. №1. S. 17–24.

17. Karabutov A.A., Murashov V.V., Podymova N.B., Oraevsky A.A. Nondestructive characterization of layered composite materials with a laser optoacoustic sensor // Proceedings of SPIE. International Society for Optical Engineering Nondestructive Evaluation of Materials and Composites II. TX. San Antonio, 1998. P. 103–111.

18. Murashov V.V., Rumyancev A.F. Diagnostika sostava i svojstv polimernyh kompozitov v detalyah i konstrukciyah [Diagnostics of structure and properties of polymeric composites in details and designs] // Kontrol. Diagnostika. 2008. №8. S. 13–17.

19. Murashov V.V. Attestation of Glued Articles by Acoustic Impedance Method // Polymer Science. Series D: Glues and Sealing Materials. 2010. Vol. 3. No. 4. Р. 267–273.

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36.

DOI: 10.18577/2071-9140-2017-0-S-483-497

UDC: 669.018.44:669.245

F.N. Karachevtsev¹, A.V. Alekseev¹, A.F. Letov¹, R.M. Dvoretskov¹

Plasma methods of nickel alloys elemental chemical composition analysis

The paper deals with the use of atomic emission and mass spectrometry with inductively coupled plasma analysis techniques to control the chemical composition of heat-resistant nickel alloys. The conditions for the sample preparation of heat-resistant nickel alloys samples are determined: mixture of acid, temperature and dissolution time. Selection of analytical lines of alloying elements and impurities in the mass-controlled nickel alloys has been made. The methods of measurement of the chemical composition by atomic emission and mass spectrometry with inductively coupled plasma analysis have been developed. Kits of reference samples with harmful impurities (Zn, As, Se, Ag, Cd, Sn, Sb, Te, Tl, Pb, Bi) in a range of mass fractions from 0,0001 to 0,005% wt. rare earth elements from 0, 0001 to 0,1% wt. and other impurities (P, B, Fe, Si, V, Ru, Zr, Hf, Ca, Mg) from 0,0001 to 0,5% wt. have been manufactured and certified to calibrate the optical emission spectrometers, mass spectrometers with laser sampling or glow discharge.

Keywords: plasma analysis techniques, heat-resistant nickel alloys, measurement technique, certified reference materials.

Reference List

1. Dvoretskov R.M., Karachevtsev F.N., Zagvozdkina T.N., Mehanik E.A. Opredelenie himicheskogo sostava vysokolegirovannyh nikelevyh splavov aviacionnogo naznacheniya metodom AES-ISP v sochetanii s mikrovolnovoj probopodgotovkoj [Definition of chemical composition of high-alloy nickel alloys of aviation assignment by nuclear power plant-ISP method in combination to microwave preparation of tests] // Zavodskaya laboratoriya. Diagnostika materialov. 2013. T. 79. №9. S. 6–9.

2. Karachevtsev F.N., Dvoretskov R.M., Zagvozdkina T.N. Mikrovolnovaya probopodgotovka nikelevyh splavov dlya opredeleniya legiruyushhih elementov metodom AES-ISP [Microwave probe preparation of nickel alloys for determination of alloying elements using ICP-AES method] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №11. St. 11. Available at: http://www.viam-works.ru (accessed: November 01, 2016). DOI: 10.18577/2307-6046-2014-0-11-11-11.

3. Yakimovich P.V., Alekseev A.V., Min P.G. Opredelenie nizkih soderzhanij fosfora v zharoprochnyh nikelevyh splavah metodom ISP-MS [Determination of low phosphorus content in heat-resistant nickel alloys by ICP-MS method] // Trudy VIAM : elektron. nauch.-tehnich. zhurn. 2014. №10. St. 02. Available at: http://viam-works.ru (accessed: November 01, 2016). DOI: 10.18577/2307-6046-2014-0-10-2-2.

4. Yakimovich P.V., Alekseev A.V. Opredelenie galliya, germaniya, myshyaka i selena v zharoprochnyh nikelevyh splavah, mikrolegirovannyh RZM, metodom ISP-MS [Determination of gallium, germanium, arsenic and selenium contents in heat-resistant nickel alloys microalloyed by REM using ICP-MS] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №3. St. 09. Available at: http://viam-works.ru (accessed: November 01, 2016). DOI: 10.18577/2307-6046-2015-0-3-9-9.

5. Zagvozdkina T.N., Karachevtsev F.N., Dvoretskov R.M. Primenenie modelnyh rastvorov v atomno-absorbcionnom analize [Application of model solutions for ICP-AES procedures] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №3. St. 10. Available at: http://www.viam-works.ru (accessed: November 01, 2016). DOI: 10.18577/2307-6046-2015-0-3-10-10.

6. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.

7. Kablov E.N., Lomberg B.S., Ospennikova O.G. Sozdanie sovremennyh zharoprochnyh materialov i tehnologij ih proizvodstva dlya aviacionnogo dvigatelestroeniya [Creation of modern heat resisting materials and technologies of their production for aviation engine building] // Krylya Rodiny. 2012. №3–4. S. 34–38.

8. Kablov E.N., Logunov A.V., Sidorov V.V. Mikrolegirovanie RZM – sovremennaya tehnologiya povysheniya svojstv litejnyh zharoprochnyh nikelevyh splavov [REM microalloying – modern technology of increase of properties of cast heat resisting nickel alloys] // Perspektivnye materialy. 2001. №1. S. 23–34.

9. Letov A.F., Karachevtsev F.N., Gundobin N.V., Titov V.I. Razrabotka standartnyh obrazcov sostava splavov aviacionnogo naznacheniya // Aviacionnye materialy i tehnologii. 2012. №S. C. 393–398.

10. Kolyadov E.V., Gerasimov V.V., Visik E.M. O poluchenii obrazcov dlya ekspress-analiza himsostava zharoprochnyh splavov [About receiving samples for the express analysis of chemical composition of hot strength alloys] // Metallurgiya mashinostroeniya. 2012. №3. S. 27–29.

11. Letov A.F., Karachevtsev F.N. Opyt razrabotki standartnyh obrazcov aviacionnyh splavov [Experience of development of standard samples of aviation alloys] // Mir izmerenij. 2012. №8. S. 31–35.

12. Karachevtsev F.N., Letov A.F., Procenko O.M., Yakimova M.S. Razrabotka standartnyh obrazcov sostava aviacionnyh splavov [Experience of development of standard samples of aviation alloys] // Standartnye obrazcy. 2013. №4. S. 30–34.

13. Kablov E.N., Morozov G.A., Krutikov V.N., Muravskaya N.P. Attestaciya standartnyh obrazcov sostava slozhnolegirovannyh splavov s primeneniem etalona [Certification of standard samples of structure of complex-alloyed alloys using standard] // Aviacionnye materialy i tehnologii. 2012. №2. S. 9–11.

14. Karachevtsev F.N., Rassohina L.I., Gerasimov V.V., Visik E.M. Poluchenie standartnyh obrazcov dlya ekspress-analiza zharoprochnyh nikelevyh splavov [Receiving standard samples for the express analysis of heat resisting nickel alloys] // Metallurgiya mashinostroeniya. 2013. №6. S. 18–19.

15. Evgenov A.G., Nerush S.V., Vasilenko S.A. Poluchenie i oprobovanie melkodispersnogo metallicheskogo poroshka vysokohromistogo splava na nikelevoj osnove primenitelno k lazernoj LMD-naplavke [The obtaining and testing of the fine-dispersed metal powder of the high-chromium alloy on nickel-base for laser metal deposition] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №5. St. 04. Available at: http://www.viam-works.ru (accessed: November 01, 2016). DOI: 10.18577/2307-6046-2014-0-5-4-4.

16. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

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37.

DOI: 10.18577/2071-9140-2017-0-S-498-515

UDC: 620.186:620.187

O.A. Bytsenko¹, V.B. Grigorenko¹, E.A. Lukina¹, L.V. Morozova¹

Development of methods for metal-physical research: methodological issues and practical significance

The paper shows the efficiency of a complex approach to the solution of metal-physical tasks. The following are examples of such studies: analysis of the causes of destruction and formation of defects during exploitation of parts and components; study of features of fracture of Al-Li alloys; a comprehensive examination of the structure during the development of manufacture technology of Nickel superalloy with the use of selective laser synthesis (SLS).

Keywords: physics of metals, electron microscopy, x-ray analysis, fractography, structure-phase state, microstructure research.

Reference List

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2. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials are base of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.

3. Kablov E.N., Ospennikova O.G., Lomberg B.S. Strategicheskie napravleniya razvitiya konstrukcionnyh materialov i tehnologij ih pererabotki dlya aviacionnyh dvigatelej nastoyashhego i budushhego [The strategic directions of development of constructional materials and technologies of their processing for aircraft engines of the present and the future] // Avtomaticheskaya svarka. 2013. №10. S. 23–32.

4. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

5. Chabina E.B., Alekseev A.A., Filonova E.V., Lukina E.A. Primenenie metodov analiticheskoj mikroskopii i rentgenostrukturnogo analiza dlya issledovaniya strukturno-fazovogo sostoyaniya materialov [Application of methods of analytical microscopy and X-ray of the structural analysis for research of structural and phase condition of materials] //Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №5. St. 06. Available at: http://www.viam-works.ru (accessed: October 17, 2016).

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8. Belikova A.F., Buravova C.N., Gordopolov Yu.A. Lokalizaciya deformacii i sv yaz ee s deformirovannym sostoyaniem materiala [Localization of deformation and its communication with the deformed condition of material] // Zhurnal tehnicheskoj fiziki. 2013. T. 83. №2. S. 153–155.

9. Khokhlatova L.B., Kolobnev N.I., Antipov V.V. i dr. Vliyanie korrozionnoj sredy na skorost\' rosta treshhiny ustalosti v alyuminievyh splavah [Influence of the corrosion environment on the growth rate of crack of fatigue in aluminum alloys] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №3. St. 05. Available at: http://www.viam-works.ru (accessed: October 17, 2016).

10. Morozova L.V., Zhegina I.P., Grigorenko V.B. Osobennosti deformacionnogo povedeniya splava V-1469 v usloviyah sovmestnogo vozdejstviya prilozhennoj nagruzki i korrozionno-aktivnoj sredy [Particular properties of deformation behavior of alloy V-1469 in conditions of joint influence of applied loading and active corrosion environment] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №9. St. 10. Available at: http://viam-works.ru (accessed: October 17, 2016). DOI: 10.18577/2307-6046-2016-0-9-10-10.

11. Grigorenko V.B., Morozova L.V., Zhegina I.P., Fomina M.A. Osobennosti nakopleniya povrezhdenij v poverhnostnyh sloyah alyuminij-litievyh splavov 1441 i V-1469 pri vozdejstvii korrozionnoj sredy i prilozhennoj nagruzki [Features of accumulation of damages to aluminum-lithium alloys 1441 and V-1469 surface layers depending on corrosion environment and applied load] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №7. St. 01. Available at: http://viam-works.ru (accessed: October 17, 2016). DOI: 10.18577/2307-6046-2016-0-7-1-1.

12. Kablov E.N., Lukina E.A., Sbitneva S.V., Hohlatova L.B., Zajcev D.V. Formirovanie metastabilnyh faz pri raspade tverdogo rastvora v processe iskusstvennogo stareniya Al-splavov [Forming of metastable phases at disintegration of solid solution in the course of artificial aging of Al-alloys] // Tehnologiya legkih splavov, 2016. №3. S. 7–17.

13. Evgenov A.G., Lukina E.A., Aslanyan I.R. Struktura i svojstva splavov na osnove nikelya, poluchennyh metodom SLS [Structure and properties of alloys on the basis of the nickel, received by SLS method] // Additivnye tehnologii: nasto yashhee i budushhee: sb. mater. 2-oj Mezhdunar. konf. M.: VIAM, 2016. St. 01.

14. Lukina E.A., Bazaleeva K.O., Petrushin N.V., Cvetkova E.V. Osobennosti formirovaniya struktury zharoprochnogo nikelevogo splava ZhS6K-VI pri selektivnom lazernom splavlenii [Features of forming of structure of heat resisting ZhS6K-VI nickel alloy at the selection laser fusing] // Tsvetnye metally. 2016. №3. S. 57–63.

15. Klevcov G.V., Botvina L.R., Klevcova N.A., Limar L.V. Fraktodiagnostika razrusheniya metallicheskih materialov i konstrukcij: ucheb. posobie dl ya vuzov [Fractal diagnostic of destruction of metal materials and designs: the manual for higher education institutions]. M.: MISiS, 2007. 264 s.

16. Orlov M.R., Grigorenko V.B., Morozova L.V., Naprienko S.A. Issledovanie ekspluatacionnyh razrushenij podshipnikov metodami opticheskoj, rastrovoj elektronnoj mikroskopii i rentgenospektralnogo mikroanaliza [Research of operational damages of bearings by methods of optical microscopy, scanning electron microscopy and Х-ray microanalysis] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №1. St. 09. Available at: http://viam-works.ru (accessed: October 17, 2016). DOI: 10.18577/2307-6046-2016-0-1-9-9.

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DOI: 10.18577/2071-9140-2017-0-S-516-526

UDC: 620.1:699.81

S.L. Barbotko¹

Development of the fire safety test methods for aviation materials

One of the most important properties of materials are characteristics of fire safety. The increase in application of polymeric materials in aerostructures requires improvement of testing regulations. In article the analysis of existing requirements for fire safety is carried out and description of works executed in VIAM on improvement of testing regulations in recent years is provided.

Keywords: fire safety, test methods, fire resistant, flammability, heat release.

Reference List

1. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period to 2030] // Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

2. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

3. Kablov E.N. Konstrukcionnye i funkcionalnye materialy – osnova ekonomicheskogo i nauchno-tehnicheskogo razvitiya Rossii [Constructional and functional materials are basis of economic and scientific and technical development of Russia] // Voprosy materialovedeniya. 2006. №1. S. 64–67.

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5. Ochs R.I. Evaluation of Carbon Fiber Composite Flammability: Effect of Sample Thickness and External Ambient Conditions on Inboard Surface Flame Propagation // Technical Report DOT/FAA/TC-TN15/1. U.S. Department of Transportation William J. Hughes Technical Center, 2015. 29 p.

6. Quintiere J.G., Crowley S., Walters R.N., Lyon R.E., Blake D. Fire Hazards of Lithium Batteries // Technical Report DOT/FAA/TC-TN15/17. U.S. Department of Transportation Federal Aviation Administration, 2016. 50 p.

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10. Certification Specifications and Acceptable Means of Compliance for Large Aeroplanes CS–25. Amendment 15. European Aviation Safety Agency, 2014. 921 p.

11. Advisory Circular AC 20-135 Powerplant installation and propulsion system component fire protection test methods, standards, and criteria. US Department of Transportation, Federal Aviation Administration, 1990. 18 p.

12. Technical Standard Order TSO-C69c. Emergency evacuation slides, ramps, ramp/slides, and slide/rafts. Department of Transportation Federal Aviation Administration, 1999. 47 p.

13. Barbotko S.L. Pozharobezopasnost aviacionnyh materialov [Fire safety of aviation materials] // Aviacionnye materialy i tehnologii. 2012. №S. S. 431–439.

14. Barbotko S.L., Kirillov V.N., Shurkova E.N. Ocenka pozharnoj bezopasnosti polimernyh kompozicionnyh materialov aviacionnogo naznacheniya [Assessment of fire safety of polymeric composite materials of aviation assignment] // Aviacionnye materialy i tehnologii. 2012. №3. S. 56–63.

15. Kirienko O.A., Shurkova E.N., Volnyj O.S., Barbotko S.L. Issledovanie vliyaniya razlichnyh zashhitnyh pokrytij na harakteristiki pozharnoj bezopasnosti teplovoj akusticheskoj izolyacii fyuzelyazha [Study of various coatings on the characteristics of fire safety thermal acoustic insulation fuselage] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №10. St. 07. Available at: http://www.viam-works.ru (accessed: November 07, 2016). DOI: 10.18577/2307-6046-2014-0-10-7-7.

16. Kirienko O.A., Shurkova E.N., Volnyj O.S., Barbotko S.L. Ocenka pozharnoj bezopasnosti PKM pri rasprostranenii plameni po gorizontalnoj poverhnosti v usloviyah teplovogo potoka peremennoj intensivnosti [Assessment of fire safety of PCM at flame distribution on horizontal surface under condi-tions of heat flow of variable intensity] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №6. St. 11. Available at: http://www.viam-works.ru (accessed: November 07, 2016). DOI: 10.18577/2307-6046-2015-0-6-11-11.

17. Efimov V.A., Shvedkova A.K., Korenkova T.G., Kirillov V.N. Issledovanie polimernyh konstrukcionnyh materialov pri vozdejstvii klimaticheskih faktorov i nagruzok v laboratornyh i naturnyh usloviyah [Research of polymeric constructional materials at influence of climatic factors and loadings in laboratory and natural conditions] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №1. St. 05. Available at: http://viam-works.ru (accessed: November 07, 2016).

18. Kirillov V.N., Efimov V.A., Barbot\'ko S.L., Nikolaev E.V. Metodicheskie osobennosti provedeniya i obrabotki rezultatov klimaticheskih ispytanij polimernyh kompozicionnyh materialov [Methodical features of carrying out and processing of results of climatic tests of polymeric composite materials] // Plasticheskie massy. 2013. №1. S. 37–41.

19. Kirillov V.N., Efimov V.A., Shvedkova A.K., Nikolaev E.V. Issledovanie vliyaniya klimaticheskih faktorov i mehanicheskogo nagruzheniya na strukturu i mehanicheskie svojstva PKM [Research of influence of climatic factors and mechanical loading on structure and the PCM mechanical properties] //Aviacionnye materialy i tehnologii. 2011. №4. S. 41–45.

20. Skryljov N.S., Volnyj O.S., Postnov V.I., Barbotko S.L. Issledovanie vliyaniya teplovyh faktorov klimata na izmenenie harakteristik pozharobezopasnosti polimernyh kompozicionnyh materialov [Research of influence of environment’s thermal factors on fire safety characteristics drift of polymeric composite materials] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №9. St. 05. Available at: http://viam-works.ru (accessed: November 07, 2016).

21. Skrylev N.S., Volnyj O.S., Abramov D.V., Shurkova E.N. Issledovanie vliyaniya teplovlazhnostnyh faktorov na izmenenie harakteristik pozharnoj bezopasnosti PKM, podverzhennyh klimaticheskim vozdejstviyam [Research the influence of temperature and humidity factors on change of fire safety characteristics for polymeric composite materials which are subject to climatic aging] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №7. St. 12. Available at: http://viam-works.ru (accessed: November 07, 2016). DOI: 10.18577/2307-6046-2014-0-7-12-12.

22. Lyon R.E. Thermal Dynamics of Bomb Calorimeters // Technical Report DOT/FAA/TC-TN16/16. Federal Aviation Administration Technical Centre, 2016. 20 p.

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39.

DOI: 10.18577/2071-9140-2017-0-S-527-546

UDC: 620.1

A.N. Lutsenko¹, A.V. Slavin¹, V.S. Erasov¹, K.K. Khvatskiy¹

Strength tests and researches of aviation materials

Tests of elements of aircraft and building structures have been carried out for static and cyclic power loading on the test bench in Gelendzhik climatic testing center. This example of the full-scale tests, combined with climatic, shows that the benches and power floor of Gelendzhik climatic testing center have unique capabilities for simultaneous in situ mechanical and climatic tests of large structures. In the construction of a model of vertical column, beams construction and structurally similar model of a hybrid welded wing panel tested by NDT methods significant damages have not been revealed, that confirmed the high quality of the elements from metal and polymer composite materials as well as provision of resource and strength characteristics of structures specified in the design. Evaluation of stiffness of all tested structural elements have shown that damages caused by load or climatic factors which would influence on the bearing capacity have not been identified. In this paper High-Cycle Fatigue (HCF) characteristics of several heat resistant titanium alloys were investigated . The value of fatigue limit, shape of the S-N curve and others were accepted as characteristics of HCF. Influence of such factors as test temperature and stress concentration was considered. The work is executed within the implementation of the complex scientific direction 2. «Fundamental the oriented researches, qualification of materials, non-destructive testing» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)

Keywords: mechanical tests, full-scale climatic testing, testing of structural elements, corrosion, high cycle fatigue (HCF), fatigue limit, testing parameters, heat resistance titanium alloys.

Reference List

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

2. Kolganov I.M., Dubrovskij P.V., Arhipov A.N. Tehnologichnost aviacionnyh konstrukcij, puti povysheniya: ucheb. posobie [Technological effectiveness of aviation designs, increase ways: manual]. Ulyanovsk: UlGTU, 2003. Ch. 1. 148 s.

3. Panin V.F., Gladkov Yu.A. Konstrukcii s zapolnitelem: spravochnik [Designs with filler: directory]. M.: Mashinostroenie, 1991. 272 s.

4. Krysin V.N., Krysin M.V. Tehnologicheskie processy formovaniya, namotki i skleivaniya konstrukcij [Technological processes of formation, winding and pasting of designs]. M.: Mashinostroenie, 1989. 240 s.

5. GOST 9.906–87. Edinaya sistema zashhity ot korrozii i stareniya. Stancii klimaticheskie ispytatelnye. Obshhie trebovaniya [State standard 9.906–87. Uniform system of corrosion protection and aging. Stations the climatic test. General requirements]. M.: IPK Izdatelstvo standartov, 2003. 22 s.

6. Kablov E.N., Kashapov O.S., Pavlova T.V., Nochovnaya N.A. Razrabotka opytno-promyshlennoj tehnologii izgotovleniya polufabrikatov iz psevdo-α-titanovogo splava VT41 [Development of trial manufacturing techniques of semi-finished products from pseudo-α-titanium alloy BT41] // Titan. 2016. №2. S. 33–42.

7. Kashapov O.S., Pavlova T.V., Istrakova A.R., Kalashnikov V.S. Povyshenie prochnostnyh harakteristik zharoprochnyh psevdo-α-titanovyh splavov [Strengthening of high-temperature near-α-titanium alloys] // Aviacionnye materialy i tehnologii. 2014. №S5. C. 73–80. DOI: 10.18577/2071-9140-2014-0-s5-73-80.

8. Belyaev M.S., Gorbovec M.A., Kashapov O.S., Hodinev I.A. Mehanicheskie svojstva i struktura titanovogo splava VT41 [Mechanical properties and BT41 titanium alloy structure] // Tsvetnye metally. 2014. №8. S. 66–71.

9. Kashapov O.S., Pavlova T.V., Istrakova A.R., Kalashnikov V.S. Vliyanie soderzhaniya zheleza na mehanicheskie svojstva pokovok iz zharoprochnogo titanovogo splava VT41 [Effect of iron content on mechanical properties of forgings from heat-resistance titanium alloy VТ41] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №10. St. 01. Available at: http://www.viam-works.ru (accessed: July 21, 2016). DOI: 10.18577/2307-6046-2015-0-10-1-1.

10. Kashapov O.S., Pavlova T.V., Nochovnaya N.A. Vliyanie rezhimov termicheskoj obrabotki na strukturu i svojstva zharoprochnogo titanovogo splava dlya lopatok KVD [Influence of modes of thermal processing on structure and property of heat resisting titanium alloy for KVD blades] // Aviacionnye materialy i tehnologii. 2010. №2. S. 8–14.

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12. Belyaev M.S., Gorbovec M.A., Komarova T.I. Sposob ispytanij i raschetnoe opredelenie predela vynoslivosti dlya gorizontalnogo uchastka krivoj ustalosti [Way of tests and rated definition of limit of endurance for horizontal site of curve fatigue] // Aviacionnye materialy i tehnologii. 2012. №3. S. 50–55.

13. Nicholas T. High Cycle Fatigue. Ohio: Elsevier, 2006. 642 p.

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15. Kablov E.N., Kirillov V.N., Zhirnov A.D., Starcev O.V., Vapirov Yu.M. Centry dlya klimaticheskih ispytanij aviacionnyh PKM [The centers for climatic tests of aviation PKM] // Aviacionnaya promyshlennost. 2009. №4. S. 36–46.

16. Pavlova T.V., Kashapov O.S., Kondrateva A.R., Kalashnikov V.S.Vozmozhnosti po rasshireniyu oblasti primeneniya splava VT8-1 dlya diskov i rabochih koles kompressora [Opportunities to expand the VT8-1 alloy application for disks and compressor rotor wheels] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №3. St. 05. Available at: http://www.viam-works.ru (accessed: July 21, 2016). DOI: 10.18577/2307-6046-2016-0-3-5-5.

17. Kablov E.N. Razrabotki VIAM dlya gazoturbinnyh dvigatelej i ustanovok [Development of VIAM for gas turbine engines and installations] // Krylya Rodiny. 2010. №4. S. 31–33.

18. Kashapov O.S., Novak A.V., Nochovnaya N.A., Pavlova T.V. Sostoyanie, problemy i perspektivy sozdaniya zharoprochnyh titanovyh splavov dlya detalej GTD [Condition, problems and perspectives of creation of heat resisting titanium alloys for GTE details] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №3. St. 02. Available at: http://www.viam-works.ru (accessed: July 21, 2016).

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40.

DOI: 10.18577/2071-9140-2017-0-S-547-561

UDC: 620.1

A.B. Laptev¹, S.L. Barbotko¹, E.V. Nikolaev¹

The main research areas of the persistence properties of materials under the influence of climatic and operational factors

The article presents the results obtained in recent years for implementation of the following strategic directions: - assessment of economic losses from aggressive climatic factors and development of measures to reduce them; - change of the aggressiveness of natural environment due to industrial emissions and waste, increasing the volume of operating equipment and infrastructure, as well as global changes in the Earth's climate; - urgency of the tasks related to climatic factors stated in the «Strategic directions of development of materials and technologies of their reprocessing for the period till 2030», developed by FSUE «VIAM»; - сomprehensive study of the processes of bio-corrosion in maritime climate from the point of view of their influence on the performance characteristics of materials; - predicting changes in performance of materials, structures and complex technical systems taking into account climatic and operational factors; - updating the Russian regulatory base for the assessment of the impact of external influencing factors and working loads on the performance characteristics of materials, structures and complex technical systems harmonized with international standards; - сreation of climatic stations in climate zones which are absent in the Russian Federation; - prospects of the further development directions of scientific and practical investigations of the climatic resistance of materials for the period up to 2030.

Keywords: corrosion, aging, biodeterioration, polymer composite materials, environmental testing.

Reference List

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2. Bedrickij A.I. Rezultaty issledovanij klimata dlya strategii ustojchivogo razvitiya Rossijskoj Federacii [Results of researches of climate for strategy of sustainable development of the Russian Federation]. M.: Viva-Star, 2005. 178 s.

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41.

DOI: 10.18577/2071-9140-2017-0-S-562-574

UDC: 620.179

E.I. Kosarina¹, O.A. Krupnina¹, A.A. Demidov¹, E.M. Turbin²

Digital radiography in nondestructive testing of aerostructures

This article represents the results of testing and introduction of nondestructive control by means of digital radiography. The mechanism of formation of optical image on the detector and its differences from the conventional radiography is shown, the conditions of selection of optimal radiation energy are determined. It is shown that the main characteristics of digital detectors are the spatial resolution, contrast sensitivity, range of acceptable dose rates. The types of digital detectors according to possibility of their use in non-destructive testing of products from aluminum, magnesium, titanium, high temperature alloys and steels have been selected.

Keywords: x-ray non-destructive testing, digital radiography, signal-to-noise ratio, image confusion, image contrast.

Reference List

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DOI: 10.18577/2071-9140-2017-0-S-575-595

UDC: 536:620.1

A.V. Zuev¹, Yu.V. Loshchinin², D.Y. Barinov², P.S. Marakhovskiy²

Computational and experimental investigations of thermophysical properties

This article describes the experience of using of high temperature coatings for thermal conductivity measurements of ceramic molds and cores materials for casting of gas turbine engines (GTE) blades and also to measure specific heat of heat-resistant nickel and intermetallic alloys (ZhS36, VZhM4,VKNA-25) by laser flash method. The results of measurements of their thermophysical properties in the temperature range from 20 to 1350°C are represented. The effect of the state of solid solution and γ'-phase on properties of alloys is shown. The using of the ratio of Wiedemann-Franz-Lorentz law for calculation of the thermal conductivity according to the electrical resistance is estimated. Examples of the calculation of thermal conductivity of composite materials using the developed models of the structure, which allows calculating the temperature field during the curing of composite materials, are given. The high informative value of the results of measurements and calculation of thermophysical properties for the analysis of processes in the material, correction of process parameters and prediction of material behavior under operating conditions is shown. The research is carried out in the framework of research directions 2. «Fundamentally-oriented researches, qualification of materials, nondestructive testing» and the research direction 3. «Computer methods for modeling the structure and properties of materials at their creation and operation in construction» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)

Keywords: thermo- and electrophysical properties, thermal conductivity, electrical resistivity, specific heat, structure model, laser flash method.

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Aviation materials and technologies №S, 2017

Contents

Introduction

Implementation results of the strategic directions on creation of new generation of heat-resisting cast and wrought alloys and steels for 2012-2016

Development of technology of cast superalloys directional solidification with variable controlled temperature gradient

Ion-plasma technology: prospective processes, coatings, equipment

The metallurgical fundamentals for high quality maintenance of single crystal heat-resistant nickel alloys

Single-crystal Ni-based superalloys for turbine blades of advanced gas turbine engines

Development trends of nickel-based intermetallic alloys

The application of new wrought nickel alloys for advanced gas turbine engines

Fusion welding is a core of welding manufacturing

Advanced developments in the field of the high-temperature soldering of heat resisting alloys

High-strength constructional and corrosion-resistant steels developed by VIAM for aviation engineering

Computer modeling of technological metal forming processes as effective instrumentfor development of new technologies

Prospects for development of aluminium, magnesium and titanium alloys for aerospace engineering

Modern aluminum and aluminum-lithium alloys

Laminated hybrid materials on basis of Al-Li alloy sheets

Dynamics of the development of magnesium and cast aluminum alloys

Protection against corrosion of carbon steel

Strategy of development of non-metallic materials, metal composite materials and heat-shielding

High-temperature fibrous sealing materials

High-temperature glass crystal material of barium aluminosilicate structure, received using sol-gel of synthesis and composite materials on its basis

Joining of ceramic materials by the method of spark plasma sintering

High-temperature metal-matrix composite materials reinforced with particles and fibers of refractory compounds

Reaction cure - the new direction in technology ofhigh-temperature composite coatings and materials

Development strategy of polymer composite materials

Russian polymer composite materials of new generation, their exploitation and implementation in advanced developed constructions

Aramide organic plastics of new generation for aviation designs

Adhesive prepregs as promising materials for parts and assemblies from polymeric composite materials

The main directions in the field of development of polymeric functional materials

Paint coatings for protection of metallic and polymer composite materials against aging, corrosion and biodeterioration

Constructional polymer composites with functional properties

Thermoplastic materials of new generation for aviation

Rubbers, sealants, fireproof and heat-shielding materials

New developments in the field of adhesive aviation materials

The new stages of development of Testing Center

Application of options of the acoustic impedance method for control of parts from PCM and multilayer glued structures

Plasma methods of nickel alloys elemental chemical composition analysis

Development of methods for metal-physical research: methodological issues and practical significance

Development of the fire safety test methods for aviation materials

Strength tests and researches of aviation materials

The main research areas of the persistence properties of materials under the influence of climatic and operational factors

Digital radiography in nondestructive testing of aerostructures

Computational and experimental investigations of thermophysical properties