ARCHIVE

Aviation materials and technologies №S2, 2014

Contents

  • Yu.O. Popov, T.V. Kolokol’tseva, A.V. Khrulkov

    The new generation of materials and technologies for helicopter blade spars

    5-9
  • I.D. Kraev, E.P. Obraztsova, G.Yu. Yurkov

    Influence of morphology of magnetic filler on radar-absorbing characteristics of composite materials

    10-14
  • I.F. Davydova, N.S. Kavun

    Film silicon organosilicon resins for glassfibers

    15-18
  • M.I. Vavilova, N.S. Kavun

    Glassfibers on the base of cyan-ester resins

    19-23
  • K.I. Donetskiy, A.V. Khrulkov

    Principles of «green chemistry» in perspective manufacturing technologies of PCM articles

    24-28
  • G.Yu. Yurkov, S.V. Kondrashov, I.D. Kraev

    Nanocomposites based on high-density polyethylene and cobalt nanoparticles: synthesis, structure and properties

    29-33
  • A.V. Borshchev, Yu.A. Gusev

    Polymer composite materials in automotive industry

    34-38
Содержание номера
1.

DOI: 10.18577/2071-9140-2014-0-s2-5-9

UDC: 678.8

Pages:: 5-9

Yu.O. Popov1, T.V. Kolokol’tseva1, A.V. Khrulkov2

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

The new generation of materials and technologies for helicopter blade spars

Specialists of Federal State Unitary Enterprise "VIAM" have developed materials and process for the manufacture of helicopter spars, which are to work under conditions of high humidity and high temperatures. To meet the growing demand in the developed materials it is necessary to create a production, equipped with a specialized automated equipment and infrastructure providing a manufacture of the certified product. This will require the development and implementation of the project of products serial manufacture of necessary range in the required amount.

Keywords: spar, binder, heat resistance, moisture resistance, organization of production

Reference List

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    2. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials engineering] //Vse materialy. Jenciklopedicheskij spravochnik. 2008. №3. S. 2–14.
    3. Kogan D.I., Chursova L.V., Petrova A.P. Polimernye kompozicionnye materialy, poluchennye putem propitki plenochnym svjazujushhim [Polymeric composite material obtained by impregnating a film binder] //Kompozicionnye materialy. 2011. №11. S. 2–6.
    4. Kogan D.I. Polimernye kompozicionnye materialy novogo pokolenija dlja vintokryloj aviacionnoj tehniki [Polymer composite materials for a new generation of rotary-wing air-exposure technique] /V sb. materialov kruglogo stola «Primenenie polimernyh kompozicionnyh materialov v vintokryloj aviacionnoj tehnike». Moskva. 2013 (jelektronnaja versija).
    5. Babin A.N. Svjazujushhie dlja polimernyh kompozicionnyh materialov novogo pokolenija [Binders for polymer composite materials of new generation] //Trudy VIAM. 2013. №4 (viam-works.ru).
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    8. Muhametov R.R., Ahmadieva K.R., Kim M.A., Babin A.N. Rasplavnye svjazujushhie dlja perspektivnyh metodov izgotovlenija PKM novogo pokolenija [Melt binders for advanced methods of manufacturing a new generation of PCM] //Aviacionnye materialy i tehnologii. 2012. №S. S. 260–265.
    9. Grigor'ev M.M., Kogan D.I., Tverdaja O.N., Panina N.N. Osobennosti izgotovlenija PKM metodom RFI [Features PCM manufacturing method RFI] //Trudy VIAM. 2013. №4. St. 03 (viam-works.ru).
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    12. Doneckij K.I., Hrul'kov A.V., Kogan D.I. i dr. Primenenie ob`emno-armirujushhih preform pri izgotovlenii izdelij iz PKM [Application volumetric reinforcing preforms in the manufacture of PCM articles] //Aviacionnye materialy i tehnologii. 2013. №1. S. 35–39.
    13. Timoshkov P.N., Kogan D.I. Sovremennye tehnologii proizvodstva polimernyh kompozicionnyh materialov novogo pokolenija [Modern technologies of production of polymer composite materials of new generation] //Trudy VIAM. 2013. №4 (viam-works.ru).
    14. Sokolov I.I., Raskutin A.E. Ugleplastiki i stekloplastiki novogo pokolenija [Carbon and fiberglass new generation] //Trudy VIAM. 2013. №4 (viam-works.ru).
    15. Kablov E.N., Starcev O.V., Deev I.S., Nikishin E.F. Svojstva polimernyh kompozicionnyh materialov posle vozdejstvija otkrytogo kosmosa na okolozemnyh orbitah. Ch. 1 [The properties of polymer composites after exposure to the open space on the Earth orbits] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №10. S. 2–9.
    16. Dushin M.I., Hrul'kov A.V., Raskutin A.E. K voprosu udalenija izlishkov svjazujushhego pri avtoklavnom formovanii izdelij iz polimernyh kompozicionnyh materialov [On the question of removing excess binder in autoclave molding products from polymeric composite materials] //Trudy VIAM. 2013. №1. St. 03 (viam-works.ru).
    17. Sposob kontrolja kachestva dlinnomernyh polyh konstrukcij iz kompozicionnyh materialov, naprimer lonzherona lopasti vinta vertoleta [The method of quality control of long hollow structures made of composite materials, such as a helicopter rotor blade spar]: pat. 2084853 Ros. Federacija; opubl. 10.11.2005.

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2.

DOI: 10.18577/2071-9140-2014-0-s2-10-14

UDC: 678.8

Pages:: 10-14

I.D. Kraev1, E.P. Obraztsova2, G.Yu. Yurkov3

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru
[3] Institute of Metallurgy and Materials Science A.A. Baykova of Russian academy of sciences

Influence of morphology of magnetic filler on radar-absorbing characteristics of composite materials

The article considers a possibility of using magnetic fillers of different morphology in radar-absorbing coatings. Results of analysis of nickel powder particles of different brands are given and their structural differences have been revealed. Experimental studies of samples on a base of nickel particles were carried out aimed at determination of radar-absorbing properties of the material.Dependency of the present samples reflectance from electromagnetic radiation frequency with different concentrations of filler are shown.

Keywords: radar-absorbing materials, magnetic permeability, depolarization factor, func-tional particles, morphology, reflectance

Reference List

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3.

DOI: 10.18577/2071-9140-2014-0-s2-15-18

UDC: 678.84

Pages:: 15-18

I.F. Davydova1, N.S. Kavun1

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Film silicon organosilicon resins for glassfibers

The results of works on creationof film organosilicon resin and high-temperature glassplastic on its basis. Mechanical dielectric and thermal-physical properties of this glassplastic are presented. It was shown that application of film resin improves processing and operational characteristics of the material. Glassfibers on the base of film organosilicon resins are recommended for manufacture of articles of radio-engineering and structural application, operating at the temperatures up to 350°С.

Keywords: glassfibers, film epoxy and organosilicon resins, mechanical characteristics, dielectric properties

Reference List

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4.

DOI: 10.18577/2071-9140-2014-0-s2-19-23

UDC: 678.84

Pages:: 19-23

M.I. Vavilova1, N.S. Kavun2

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Glassfibers on the base of cyan-ester resins

The results of experimental investigations of properties of glassfibers on the base of epoxy and new types of thermosetting cyan-ester resins are presented. The influence of higher temperature and moister on strength characteristics of glassfibers was studied. Kinetics of moisture saturation was also shown.

Keywords: polymer composite materials, glassfibers, epoxy resins, cyan-ester resins, thermal resistance, mechanical strength, thermal-moister effect

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5.

DOI: 10.18577/2071-9140-2014-0-s2-24-28

UDC: 678.8

Pages:: 24-28

K.I. Donetskiy1, A.V. Khrulkov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Principles of «green chemistry» in perspective manufacturing technologies of PCM articles

At present an application of «green chemistry» technologies is becoming increasingly im-portant. Upgrading of obsolete technologies of polymer composite materials (PCM) manufac-ture and a wide application of new innovative technologies is necessary in RF. Replacement of solution binders by molten ones, usage of natural fillers,automation of technological processes will lead to a decrease of environmental pressure from production on environment. Utilization of PCM manufactured against new technologies is characterized considerably by smaller residual impact on environment.

Keywords: «green chemistry», polymer composite materials (PCM), molten binder, auto-mation of production, natural fillers, ecological indicators

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6.

DOI: 10.18577/2071-9140-2014-0-s2-29-33

UDC: 678.8

Pages:: 29-33

G.Yu. Yurkov1, S.V. Kondrashov2, I.D. Kraev2

[1] Institute of Metallurgy and Materials Science A.A. Baykova of Russian academy of sciences
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Nanocomposites based on high-density polyethylene and cobalt nanoparticles: synthesis, structure and properties

The article considers the possibility of creating composite materials based on cobalt nano-particles and matrix density polyethylene, data on the structure created compositions are given. The tested cobalt-containing samples were synthesized from cobalt formiate by thermal decomposition of metal compounds. To determine the composition of the synthesized samples and the size of fillers were used: transmission electron microscopy, X-ray diffraction, electron diffraction and energy dispersive analysis. In order to determine magnetic and radio shielding properties of the material experimental studies of the samples on the basis of cobalt nanoparticles were carried out. The effect of ma-terials heat treatment on magnetic properties of nanocompositions was investigated. For the obtained samples reflection coefficients and weakening power of the electromagnetic wave were measured.

Keywords: cobalt, functional nanoparticles, radio-shielding materials, magnetic properties, morphology

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7.

DOI: 10.18577/2071-9140-2014-0-s2-34-38

UDC: 648.8

Pages:: 34-38

A.V. Borshchev1, Yu.A. Gusev1

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Polymer composite materials in automotive industry

To reduce a fuel consumption by cars it is necessary for automakers to solve the task of re-duction of body parts weight. Polymer composite materials (PCM) can serve as alternative to metals, they have better corrosion and fatigue properties, strength to weight ratio and good impact resistance. However, to exploit completely a high potential of PCM in the automotive industry new high-performance and low-cost technologies are to be used. Impregnation under high pressure is a new technological process based on the RTM technology which allows to use high-reactive binders in a very short period of time (<5-10 min). This technology combines high mechanical properties of the formed parts (both RTM technology) and a short curing cycle. HP-RTM technology has a high potential for application in the automotive industry. This article examines the influence of various process parameters on mechanical properties and quality of plates, graphic curves of these properties are presented.

Keywords: сomposite materials, resin transfer molding, HP-RTM, automotive industry

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