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Aviation materials and technologies №1, 2014

Contents

  • E.N. Azarovsky, S.A. Muboyadzhyan

    Surface modification of parts made of structural steel in vacuum arc titanium plasma. Part II

    3-11
  • A.G. Evgenov, A.M. Rogalev

    An influence of ductility of Ni–Cu-based alloy VKM1 on conditions of crystallization and pre-heat treatment of ingots

    12-19
  • A.V. Panarin, V.A. Ilyin

    Aluminizing of structural steels by thermal decomposition of organometallic fluid

    20-24
  • V.I. Gryaznov, G.N. Petrova, G.Yu. Yurkov, V.M. Bouznik

    Thermoplastic mixtures with special properties

    25-29
  • A.S. Agafonova, S.V. Kondrashov

    Features of a technology to manufacture monolithic glass-fiber plastics intended for radio engineering

    30-33
  • T.A. Kirienko, Yu.A. Balinova

    Physical and chemical properties of multicomponent solutions for ceramic materials containing polyvinyl alcohol

    34-38
  • Yu.I. Merkulova, R.R. Mukhametov

    Development of a low-viscosity epoxy binder for processing by vacuum infusion

    39-41
  • I.V. Parahin, A.S. Tumanov

    Phenolic-rubber foam the grade of VРP-4

    42-46
  • V.G. Zheleznyak, L.V. Chursova

    Modification of binders and matrixes based on them to increase fracture toughness

    47-50
  • M.G. Kurs, S.A. Karimova

    Salt-accelerated outdoor corrosion testing: methodology and evaluation of corrosion susceptibility of aluminum alloys

    51-57
  • A.S. Generalov, V.V. Murashov, E.I. Kosarina, A.S. Boychuk

    Plotting of correlation curves and analysis of CFRP strength properties estimated by acoustic-ultrasonic technique

    58-63
  • P.M. Shuldeshova, G.F. Zhelezina

    An influence of atmospheric conditions and dust loading on properties of structural organic plastics

    64-68
  • N.I. Nefyodov, L.V. Semyonova

    UV-cured lacquer coatings

    69-71
Содержание номера
1.

DOI: 10.18577/2071-9140-2014-0-1-3-11

UDC: 669.018.29

Pages:: 3-11

E.N. Azarovsky1, S.A. Muboyadzhyan1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Surface modification of parts made of structural steel in vacuum arc titanium plasma. Part II

The processes of ion modification of EI 961 and EP 866 steel specimen surface with titanium in the plasma of high-current vacuum-arc discharge in ion-plasma generator MAP-3 were considered. The bias voltage was in the range of 50–400 V. The steel specimens were subjected to the thermal diffusion saturation with titanium from the solid phase at temperature-time conditions similar to those of ion modification. Phase composition both of the specimen surface modified with titanium at different bias voltages and specimens coated with titanium and subjected to vacuum homogenizing annealing at temperature-time conditions of ion modification was investigated. Elemental composition of the surface layer of the specimens after vacuum homogenization was studied. It was shown that in the process of ion modification the phase state of EI 961 and EP 866 steel specimen surface in titanium plasma starts to change at the bias voltage of about 150 V and ionic heating of the surface up to 470–480°C. After the vacuum homogenizing annealing made at temperature-time conditions of the ion modification, the specimens coated with titanium did not show changes in the phase state of the surface layer.

Keywords: steel, vacuum arc, plasma, ion modification, thermally-activated ion diffusion, microstructure, electron microscopy, thermal diffusion, titanizing

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2.

DOI: 10.18577/2071-9140-2014-0-1-12-19

UDC: 669.135:621.789

Pages:: 12-19

A.G. Evgenov1, A.M. Rogalev1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

An influence of ductility of Ni–Cu-based alloy VKM1 on conditions of crystallization and pre-heat treatment of ingots

An influence of conditions of crystallization (in case of chill casting and die casting) and pre-heat treatment of wrought high-strength high wear- and corrosion resistant Ni–Cu-based alloy VKM1 (NMKZHMtz-30-4-2-1-VI) on ductility and grain size in finished semiproducts (extruded bar) was investigated. It was shown that pre-heat treatment reduces extrusion force, increases ductility and surface quality of bars, but reduces their mechanical properties. Casting of initial ingots into a chill mold without preliminary heat treatment results in formation of a structure with large eutectic fragments, which dissolve incompletely in the course of heating prior to extrusion. They activate formation of a large number of sliding planes during extrusion and restrain grain growth at quenching. This method provides formation of more fine-grained structure as compared to that produced by casting into a copper chill.

Keywords: Ni-Cu-based alloy, ductility, wear resistance, tensile strength, hardness, corrosion resistance, deformation, extrusion, microstructure,  γ´-phase Ni3Si

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3.

DOI: 10.18577/2071-9140-2014-0-1-20-24

UDC: 621.793.164

Pages:: 20-24

A.V. Panarin1, V.A. Ilyin1

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Aluminizing of structural steels by thermal decomposition of organometallic fluid

The results of study of aluminum coating produced on a steel substrate by chemical vapor deposition of organometallic compound are presented.

Keywords: organometallic compound, vapor deposition, aluminum coating

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    15. Panarin A.V. Piroliticheskie karbidohromovye pokrytija. Tehnologija poluchenija i svojstva [Pyrolitic karbidokhromovy coverings. Technology of receiving and property] //Aviacionnye materialy i tehnologii. 2011. №4. S. 14–18.

    16. Kovtunov A.I. i dr. Zhidkofaznoe aljuminirovanie stali [Liquid-phase aluminizing of steel] //Tehnologija metallov. 2011. №2. S. 33–38.

     

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4.

DOI: 10.18577/2071-9140-2014-0-1-25-29

UDC: 678.073

Pages:: 25-29

V.I. Gryaznov1, G.N. Petrova2, G.Yu. Yurkov3, V.M. Bouznik4

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[3] Institute of Metallurgy and Materials Science A.A. Baykova of Russian academy of sciences
[4] INSTITUTE OF METALLURGY AND MATERIAL SCIENCE OF THE RUSSIAN ACADEMY OF SCIENCES, bouznik@imet.ac.ru

Thermoplastic mixtures with special properties

Results of development of mixed thermoplastic elastomers with enhanced fuel and lubricant resistance by modification with fluoropolymers to satisfy AP-25 domestic standards for fire safety are given. The physical, mechanical and fire-resistant properties of the developed mixed thermoplastic elastomers in the initial state and after exposure to TS-1 aviation fuel and MS-8 oil are shown. An optimum variant of thermoplastic elastomer was chosen.

Keywords: fluoropolymers, modification, fuel and oil resistance, fire safety, combustibility, extrusion

Reference List

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    6. Prut Je.V., Medinceva T.I. Termoplastichnye vulkanizaty: dinamicheskaja vulkanizacija, struktura, svojstva [Thermoplastic vulcanizates: dynamic curing, structure, properties] //Vse materialy. Jenciklopedicheskij spravochnik. 2011. №9. S. 33–41.

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    15. Halturinskij N.A., Novikov D.D., Zhorina L.A. i dr. Vlijanie bromsoderzhashhih antipirenov na svojstva termojelastoplastov na osnove polipropilena i jetilenpropilendienovogo kauchuka [Influence the bromine-containing fire-retarding agents on properties thermoelastoplasts on the basis of polypropylene and ethylene-propylene-diene rubber] //Perspektivnye materialy. 2010. №6. S. 68–71.

    16. Petrova G.N., Perfilova D.N., Rumjanceva T.V., Bejder Je.Ja. Samozatuhajushhie termojelastoplasty [Self-extinguishing thermoelastoplasts]] //Plasticheskie massy. 2013. №2. S. 5–7.

    18. Mihajlin Ju.A. Pokazateli ognestojkosti PM i metody ih opredelenija [Indicators of fire re-sistance of PM and methods of their definition] //Polimernye materialy. 2011. №8. S. 32–34.

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    22. Shurkova E.N., Vol'nyj O.S., Izotova T.F., Barbot'ko S.L. Issledovanie vozmozhnosti snizhenija teplovydelenija pri gorenii kompozicionnogo materiala putem izmenenija ego struktury [Study of the possibility for reducing the heat release by changing the composite structure during the burning process] //Aviacionnye materialy i tehnologii. 2012. №1. S. 27–30. 

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    25. Petrova G.N., Rumjanceva T.V. i dr. Termojelastoplasty – novyj klass polimernyh materialov [Thermoelastoplasts – a new class of polymer materials] //Aviacionnye materialy i tehnologii. 2010. №4. S. 20–25.

    26. Bejder Je.Ja., Petrova G.N., Izotova T.F., Gureeva E.V. Kompozicionnye termoplastichnye materialy i penopoliimydy [Thermoplastic composite materials and penopolyimids] //Trudy VIAM. 2013. №11. St. 01 (viam-works.ru).

    27. Petrova G.N., Bejder Je.Ja., Perfilova D.N., Rumjanceva T.V. Pozharobezopasnye lit'evye termoplasty i termojelastoplasty [Fire safety of injection molding of thermoplastics and TPE material] //Trudy VIAM. 2013. №11. St. 02 (viam-works.ru).

    28. Novokshonov V.V., Musin I.N., Kimel'blat V.I. Optimizacija svojstv maslostojkih termo-plastichnyh jelastomernyh kompozicij [Optimization of properties of oilproof thermoplastic elastomeric compositions] //Plasticheskie massy. 2009. №3. S. 24–27.

     

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5.

DOI: 10.18577/2071-9140-2014-0-1-30-33

UDC: 678.067.5

Pages:: 30-33

A.S. Agafonova1, S.V. Kondrashov2

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Features of a technology to manufacture monolithic glass-fiber plastics intended for radio engineering

Features of a technology to manufacture glass-fiber plastics with monolithic structure intended for radio engineering are described. Results of researches of physical, chemical, elastic and strength properties of binding agent used for production of monolithic glass-fiber plastic for radio engineering, elastic and strength properties of fibers of glass fabrics and also results of researches of strength characteristics of glass-fiber plastics and results of experimental verification of radio engineering characteristics of material samples within a wide range of frequencies are given.

Keywords: epoxy binding agent, carburized fiber, glass-fiber plastic

Reference List

    1. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] //Aviacionnye materialy i tehnologii. 2012. №S. 7–17.

    2. Grashhenkov, D.V., Shhetanov B.V., Tinjakova E.V., Shheglova T.M. O vozmozhnosti ispol'zovanija kvarcevogo volokna v kachestve svjazujushhego pri poluchenii legkovesnogo teplozashhitnogo materiala na osnove volokon Al2O3 [About possibility of use of quartz fiber as a lightweight heat-shielding material binding at receiving on the basis of Al2O3 fibers] //Aviacionnye materialy i tehnologii. 2011. №4. S. 8–14.

    3. Kablov E.N., Kondrashov S.V., Jurkov G.Ju. Perspektivy ispol'zovanija uglerodsoderzhashhih nanochastic v svjazujushhih dlja polimernyh kompozicionnyh materialov [Prospects of use of carboniferous nanoparticles in binding for polymeric composite materials] //Rossijskie nanotehnologii. 2013. T. 8. №3–4. S. 24–42.

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    18. Muhametov R.R., Ahmadieva K.R., Kim M.A., Babin A.N. Rasplavnye svjazujushhie dlja perspektivnyh metodov izgotovlenija PKM novogo pokolenija [Melt binding for perspective methods of production of PCM of new generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 260–265.

    19. Bogatov V.A., Kondrashov S.V., Hohlov Ju.A. Mnogofunkcional'nye opticheskie pokrytija i materialy [Multipurpose optical coverings and materials] //Aviacionnye materialy i tehnologii. 2012. №S. S. 343–348.

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6.

DOI: 10.18577/2071-9140-2014-0-1-34-38

UDC: 678.84

Pages:: 34-38

T.A. Kirienko1, Yu.A. Balinova1

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Physical and chemical properties of multicomponent solutions for ceramic materials containing polyvinyl alcohol

An influence of molecular mass in polyvinyl alcohol on properties of ceramics-forming solutions to produce fibrous high-temperature materials is considered. Dependences between the molecular mass and aggregate stability, surface tension, homogeneity and rheological properties of the solutions containing precursors of ceramic materials and polyvinyl alcohol as a binding component are stated.

Keywords: degree of saponification, polyvinyl alcohol, solution, dynamic viscosity, high-temperature materials

Reference List

    1. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

    2. Grashhenkov D.V., Chursova L.V. Strategija razvitija kompozicionnyh i funkcional'nyh materialov [Strategy of development of composite and functional materials] //Aviacionnye materialy i tehnologii. 2012. №S. S. 231–242.

    3. Grashhenkov D.V., Solncev S.St., Isaeva N.V., Shhegoleva N.E., Solov'eva G.A. Jemali i keramika [Enamels and ceramics] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №6. S. 31–36.

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    7. Sonina A.N., Simanenkova O.M., Vihoreva G.A., Gal'brajh L.S. Svojstva formovochnyh rastvorov hitozana, pvs i ih smesej i pererabotka ih metodom jelektroformovanija [Properties of forming solutions chitosan, cpa and their mixes and processing by their method of electroformation] //Kompozity i nanostruktury. 2012. №2. S. 44–50.

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    13. Ivahnenko, Ju.A., Babashov V.G., Zimichev A.M., Tinjakova E.V. Vysokotemperaturnye teploizoljacionnye i teplozashhitnye materialy na osnove volokon tugoplavkih soedinenij [High-temperature heat-insulating and heat-shielding materials on the basis of fibers of refractory connections] //Aviacionnye materialy i tehnologii. 2012. №S. S. 380–385.

    14. Kablov E.N., Shhetanov B.V., Ivahnenko Ju.A., Balinova Ju.A. Perspektivnye armirujushhie vysokotemperaturnye volokna dlja metallicheskih i keramicheskih kompozicionnyh materialov [Perspective reinforcing high-temperature fibers for metal and ceramic composite materials] //Trudy VIAM. 2013. №2. St. 05 (viam-works.ru).

    15. Tinjakova E.V., Grashhenkov D.V. Teploizoljacionnyj material na osnove mullito-korundovyh i kvarcevyh volokon [Heat-insulating material on a basis the mullite-corundum and quartz fibers] //Aviacionnye materialy i tehnologii. 2012. №3. S. 43–46.

    16. Shhetanov B.V., Balinova Ju.A., Ljuljukina G.Ju., Solov'eva E.P. Struktura i svojstva nepreryvnyh polikristallicheskih volokon α-Al2O3 [Strukture and properties of continuous polycrystalline fibers α-Al2O3] //Aviacionnye materialy i tehnologii. 2012. №1. S. 13–17.

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7.

DOI: 10.18577/2071-9140-2014-0-1-39-41

UDC: 678.8

Pages:: 39-41

Yu.I. Merkulova1, R.R. Mukhametov2

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Development of a low-viscosity epoxy binder for processing by vacuum infusion

Preparation of low-viscosity epoxy binder processed by VaRTM is described. Modification of epoxy binder was made to reduce viscosity of the system while maintaining elastic and strength properties of the cured binder matrix. Rheological and chemical properties of the epoxy binder are given.

Keywords: epoxy binder, VaRTM, RTM, rheology, interpenetrating polymer networks

Reference List

    1. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategical Areas of Developing Materials and Their Processing Technologies for the Period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. 7–17. 

    2. Grashhenkov, D.V., Shhetanov B.V., Tinjakova E.V., Shheglova T.M. O vozmozhnosti ispol'zovanija kvarcevogo volokna v kachestve svjazujushhego pri poluchenii legkovesnogo teplozashhitnogo materiala na osnove volokon Al2O3 [Possible application of quartz fiber as a binder when producing a light-weight thermoprotective material on the base of fiber Al2O3] //Aviacionnye materialy i tehnologii. 2011. №4. S. 8–14.

    3. Guljaev I.N., Gunjaev G.M., Raskutin A.E. Polimernye kompozicionnye materialy s funkcijami adaptacii i diagnostiki sostojanija [Polymer composite materials with the adaptation functions and state diagnostics] //Aviacionnye materialy i tehnologii. 2012. №S. S. 242–253.

    4. Mihajlin Ju.A. Konstrukcionnye polimernye kompozicionnye materialy [Constructional polymeric composite materials]. SPb.: Nauchnye osnovy i tehnologii. 2010. 822 s.

    5. Muhametov R.R., Merkulova Ju.I., Chursova L.V. Termoreaktivnye polimernye svjazujushhie s prognoziruemym urovnem reologicheskih i deformativnyh svojstv [Thermo-reactive polymeric binding with predicted level rheological and the deformability properties] //Klei. Germetiki. Tehnologii. 2012. №5. S. 19–21.

    6. Muhametov R.R., Ahmadieva K.R., Kim M.A., Babin A.N. Rasplavnye svjazujushhie dlja perspektivnyh metodov izgotovlenija PKM novogo pokolenija [Melt Binders for Advanced Production Methods for PCM of New Generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 260–265.

    7. Hrul'kov A.V., Dushin M.I., Popov Ju.O., Kogan D.I. Issledovanija i razrabotka avtoklavnyh i bezavtoklavnyh tehnologij formovanija PKM [Studies and Development of Autoclave and Autoclave-Free Technologies for PCM Moulding] //Aviacionnye materialy i tehnologii. 2012. №S. S. 292–301.

    8. Daofang Shi. Study On Bismaleimide Modified TDE – 86 Epoxy Resin //Modern Applied Science. 2010. V. 4. №4. P. 132–135.

    9. Muhametov R.R., Ahmadieva K.R., Chursova L.V., Kogan D.I. Novye polimernye svjazujushhie dlja perspektivnyh metodov izgotovlenija konstrukcionnyh voloknistyh PKM [Novel polymer binders for advanced production methods of structural fibrous polymer composites] //Aviacionnye materialy i tehnologii. 2011. №2. S. 38–42.

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    12. Rjabov S.A., Zaharychev E.A., Belov M.S. Modifikacija jelastichnyh penopoliuretanov vinilovymi (so)polimerami [Modification of elastic polyurethane foam vinyl (with) polymers] //Vestnik Nizhegorodskogo universiteta im. N.I. Lobachevskogo. 2012. №1. S. 83–85.

    13. Raj L.M., Raj M.M., Pave P.N., Shah T.B. Interpenetrating Polymer Network of Epoxy Resin Based Polyhydroxy Ester and Poly (Methylmerthacrylate) //Journal of Applied Chtmical Research. 2010. №15. P. 40–50.

    14. Murugesh Shivashankar, Badal Kumar Mandal. A Review on Interpenetrating Polymer Network //International Journal of Pharmacy and Pharmaceutical Sciences. 2012. V. 4. №5. P. 1–7.

    15. Kryzhanovskij V.K., Kerber M.P., Burlov V.V., Panimatchenko A.D. Proizvodstvo izdelij iz polimernyh materialov [Production of products from polymeric materials]. SPb.: Professija. 2008. 69 s.

    16. Muhametov R.R., Ahmadieva K.R., Chursova L.V. Novye termostojkie geterociklicheskie svjazujushhie, pererabatyvaemye v PKM po jekologicheski bezopasnym tehnologijam [New heat-resistant heterocyclic binding, processed in PCM on ecologically safe technologies] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 57–62.

     

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8.

DOI: 10.18577/2071-9140-2014-0-1-42-46

UDC: 671.17

Pages:: 42-46

I.V. Parahin1, A.S. Tumanov1

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Phenolic-rubber foam the grade of VРP-4

The article is devoted to investigation of phenolic-rubber foam the grad of VРP-4. The properties of structure obtained material is shown. The complex of technological and phisico-mechanical properties is investigation.

Keywords: foam, phenolic, rubber, phenolic-rubber composition, technology

Reference List

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    5. Kompozicija dlja poluchenija penoplasta [Composition for receiving polyfoam]: Izobretenie 2477734; opubl. 20.03.2013.

    6. Gorlov Ju.P., Merkin A.P., Ustenko A.A. Tehnologija teploizoljacionnyh materialov: Uchebnik dlja vuzov [Technology of heat-insulating materials]. M.: Strojizdat. 1980. 399 s.

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    8. Grashhenkov D.V., Chursova L.V. Strategija razvitija kompozicionnyh i funkcional'nyh materialov [Strategy of development of composite and functional materials] //Aviacionnye materialy i tehnologii. 2012. №S. S. 231–242.

    9. Zastrogina O.B., Shvec N.I., Postnov V.I., Serkova E.A. Fenolformal'degidnoe svjazujushhee dlja novogo pokolenija materialov inter'era [Phenol-formaldehyde binding for new generation of materials of an interior] //Aviacionnye materialy i tehnologii. 2012. №S. S. 265–272.

    10. Sytyj Ju.V., Kisljakova V.I., Sagomonova V.A., Nikolaeva M.F. Novyj mnogoslojnyj uplotnitel'nyj material VTP-2P [New multilayered sealing material VTP-2P] //Aviacionnye materialy i tehnologii. 2011. №4. S. 32–34. 

    11. Samatadze A.I., Parahin I.V., Porosova N.F., Tumanov A.S. Poluchenie fenol'no-kauchukovyh penoplastov metodom «bessernoj» vulkanizacii [Receiving phenolic and rubber polyfoams by a method of «sulphur-free» curing] //Aviacionnye materialy i tehnologii. 2013. №3. S. 49–52.

    12. Samatadze A.I., Parahin I.V., Troshkin I.V., Porosova N.F., Tumanov A.S. Fenol'no-kauchukovyj penoplast ponizhennoj gorjuchesti [Phenolic and rubber polyfoam of the lowered combustibility] //Vse materialy. Jenciklopedicheskij spravochnik. 2013. №2. S. 14–17. 

    13. Sunil Jose T., Anoop Anand K. Joseph Rani. On the Mechanical Properties of EPDM/CIIR Blends Cured with Reactive Phenolic Resin //International Journal of Polymeric Materials. 2010. V. 59. №7. P. 488–497.

    14. Xie Chan, Jia Zhixin, Jia Demin, Luo Yuanfang, You Changjiang. The Effect of Dy (III) Complex with 2-Mercaptobenzimidazole on the Thermo-Oxidation Aging Behavior of Natural Rubber Vulcanizates //International Journal of Polymeric Materials. 2010. V. 59. №9. P. 663–679.

    15. Patel Hasmukh S., Patel Bhavdeep K., Morekar Manish M., Dixit Bharat C. Synthesis. Characterization and Glass Reinforcement of Urea-Formaldehyde-Phenol Resins //International Journal of Polymeric Materials. 2009. V. 58. №11. P. 604–611.

    16. Yoganathan R.B., Mammucari R., Foster N.R. Dense Gas Processing of Polymers //Polymer Reviews. 2011. V. 50. №2. P. 144–177.

    17. Bing Li, Qingfeng Wu, Nanqiao Zhou, Baoshan Shi Batch. Foam Processing of Polypropylene/Polydimethylsiloxane Blends //International Journal of Polymeric Materials. 2010. V. 60. №1. P. 51‒61.

    18. Jorge R.M., Lopes L., Benzi M.R., Ferreira M.T., Gomes A.S., Nunes R.C.R. Thiol Addition to Epoxidized Natural Rubber: Effect on the Tensile and Thermal Properties //International Journal of Polymeric Materials. 2010. V. 59. №5. P. 330–341.

    19. Seo J.H., Cha S.W., Kim H.B. Diffused Reflection of Microcellular Foamed Polycarbonate /Polym. Plastics Technol. Eng. 2009. V. 48. P. 351–358.

    20. Neoh S.B., Azura A.R., Hashim A.S. Comparison of the Different Vulcanization Tech-niques of Styrene Modified Natural Rubber (SNR) as an Impact Modifier of Natural Rubber-Based High Impact Polystyrene (NRHIPS) //Polym. Plastics Technol. Eng. 2011. V. 49. P. 121–126.

     

     

     

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9.

DOI: 10.18577/2071-9140-2014-0-1-47-50

UDC: 678.8

Pages:: 47-50

V.G. Zheleznyak1, L.V. Chursova1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Modification of binders and matrixes based on them to increase fracture toughness

The modern trends of creating thermosetting binders and matrixes on their base with high fracture toughness are described. Physical and chemical aspects of the reinforcement of polymer composites are considered.

Keywords:  binder, composite, crack resistance

Reference List

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    2. Bismaleimide compositions containing high glass transition temperature and soluble reactive oligomers and composites prepared therefrom: pat. 5096766. US opubl. 17.03.1992.

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    4. Zhidkij oligomer na osnove cianovogo jefira difenilolpropana[Liquid oligomer on the basis of cyanic air of diphenylol propane]: pat. 2237683 Ros. Federacija. opubl. 10.10.2004.

    5. Method for preparing carbon nano-tube reinforced bismaleimide resin composite material: pat. 101250326 China. opubl. 27.08.2008.

    6. Nano silicon nitride/bimaleimide resin/cyanate ester resin composite material and preparation method thereof: pat. 101457021 China. opubl. 17.06.2009.

    7. Akatenkov R.V., Aleksashin V.M., Anoshkin I.V., Babin A.N., Bogatov V.A., Grachev V.P., Kondrashov S.V., Minakov V.T., Rakov Je.G. Vlijanie malyh kolichestv funkcionalizirovannyh nanotrubok na fiziko-mehanicheskie svojstva i strukturu jepoksidnyh kompozicij [The effect of small amounts of functionalized nanotubes on physical and mechanical properties and structure of epoxy composites] //Deformacija i razrushenie materialov. 2011. №11. S. 35–40.

    8. Inam F., Wong D.W.Y., M. Kuwata, T. Peijs. Multiscale hybrid micro-nanocomposites based on carbon nanotubes and carbon fibers //Journal of nanomaterials. 2010. P. 453420–453431.

    9. Garcia E.J., Wardle B.L., Hart A.J. Joining prepreg composite interfaces with aligned carbon nanotubes //Composites. Part A. 2008. V. 39. P. 1065–1070.

    10. Huang Y., Li N., Ma Y., Du F., Li F., He X., Lin X., Gao H., Chen Y. The influence of single-walled carbon nanotube structure on the electromagnetic interference shielding effi-ciency of its epoxy composites //Carbon. 2007. V. 45. №8. P. 1614–1621.

    11. Gaw K., Suzuki H., Jikei M. Morfological and phase behavior studies of uniquely derived epoxy/polyimide semi-IPNs //Macromol. Symp. 1977. V. 122. P. 173–178.

    12. Ijima T., Miura S., Fujumaki M., Tagushi T., Kramer L. Toughening of aromatic diamine – cured epoxy resins by poly(butylene phtalate)s and related copolyesters //J. Appl. Polym. Sci. 1996. V. 61. P. 175–193.

    13. Rong M., Zeng H. Polycarbonate – epoxy semi interpenetrating polymer network. Phase separation and morfology //Polymer. 1997. V. 38. №2. P. 269–277.

    14. Mihajlin Ju.A. Konstrukcionnye polimernye kompozicionnye materialy [Constructional polymeric composite materials]. SPb.: Nauchnye osnovy i tehnologii. 2008. 822 s.

    15. Polimernye smesi [Polymeric mixes]: V 2 t. /Pod red. D. Pola i S. N'jumena. SPb.: Nauchnye osnovy i tehnologii. 2009. T. 1. 618 s. T. 2. 606 s.

    16. Dushin M.I., Hrul'kov A.V., Muhametov R.R. Vybor tehnologicheskih parametrov avtoklavnogo formovanija detalej iz polimernyh kompozicionnyh materialov [Choice of technological parameters of autoclave formation of details from polymeric composite materials] //Aviacionnye materialy i tehnologii. 2011. №3. S. 20–26.

    17. Muhametov R.R., Ahmadieva K.R., Chursova L.V., Kogan D.I. Novye svjazujushhie dlja perspektivnyh metodov izgotovlenija konstrukcionnyh voloknistyh PKM [New binding for perspective methods of production of constructional fibrous PCM] //Aviacionnye materialy i tehnologii. 2011. №2. S. 38–42.

    18. Chursova L.V., Dushin M.I., Kogan D.I., Panina N.N., Kim M.A., Gurevich Ja.M., Platonov A.A. Plenochnye svjazujushhie dlja RFI-tehnologii [Film binding for RFI technology] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 63–66.

    19. Muhametov R.R., Ahmadieva K.R., Chursova L.V. Novye termostojkie geterociklicheskie svjazujushhie i jekologicheski bezopasnye tehnologii poluchenija kompozicionnyh materialov [New heat-resistant heterocyclic binding and ecologically safe technologies of receiving composite materials] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 57–62.

    20. Kogan D.I., Chursova L.V., Petrova A.P. Tehnologija izgotovlenija PKM sposobom propitki plenochnym svjazujushhim [PCM manufacturing techniques in the way of impregnation film binding] //Klei. Germetiki. Tehnologii. 2011. №6. S. 25–29.

    21. Muhametov R.R., Merkulova Ju.I., Chursova L.V. Termoreaktivnye polimernye svjazujushhie s prognoziruemym urovnem reologicheskih i deformativnyh svojstv [Thermo-reactive polymeric binding with predicted level rheological and deformability properties] //Klei. Germetiki. Tehnologii. 2012. №5. S. 19–21.

    22. Babaevskij P.G., Buharov S.V. Treshhinostojkost' otverzhdennyh polimernyh kompozicij: ucheb. posobie [Crack resistance of the cured polymeric compositions]. M.: Himija. 1991. 230 s.

    23. Johannes K.F. Reactive Polymers Fundamentals and Applications. USA: William Andrew Publishing. 2005. 757 p.

    24. Dushin M.I., Hrul'kov A.V., Muhametov R.R., Chursova L.V. Osobennosti izgotovlenija izdelij iz PKM metodom propitki pod davleniem [Features of production of products from PCM an impregnation method under pressure] //Aviacionnye materialy i tehnologii. 2012. №1. S. 18–26.

    25. Dushin M.I., Hrul'kov A.V., Platonov A.A., Ahmadieva K.R. Bezavtoklavnoe formovanie ugleplastikov na osnove prepregov, poluchennyh po rastvornoj tehnologii [Autoclave-free formation of coal plastics on a basis prepregs, received on mortar technology] //Aviacionnye materialy i tehnologii. 2012. №2. S. 43–48. 

    26. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

    27. Grashhenkov D.V., Chursova L.V. Strategija razvitija kompozicionnyh i funkcional'nyh materialov [Strategy of development of composite and functional materials] //Aviacionnye materialy i tehnologii. 2012. №S. S. 231–242.

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10.

DOI: 10.18577/2071-9140-2014-0-1-51-57

UDC: 620.1

Pages:: 51-57

M.G. Kurs1, S.A. Karimova2

[1] Federal State Unitary Enterprise «All-Russian Scientific Research Institute of Aviation Materials»
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute» State research center of the Russian Federation, admin@viam.ru

Salt-accelerated outdoor corrosion testing: methodology and evaluation of corrosion susceptibility of aluminum alloys

A daily spraying of a salt solution onto horizontally exposed sheltered specimens is proposed as an outdoor accelerated test. To try-out this methodology, outdoor accelerated tests of corrosion properties of eight aluminum alloys were performed during 3, 6 and 12 months. Pros and cons of the most common testing methods of metal corrosion were considered. Precision of the corrosion testing methods was evaluated.

Keywords: corrosion, environmental resistance of aluminum alloys, salt-accelerated outdoor corrosion testing, characterization of corrosion resistance

Reference List

    1. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategical Areas of Developing Materials and Their Processing Technologies for the Period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

    2. Antipov V.V. Strategija razvitija titanovyh, magnievyh, berillievyh i aljuminievyh splavov [Strategics of developing titanium, magnesium, beryllium and aluminium alloys] //Aviacionnye materialy i tehnologii. 2012. №S. S. 157–167.

    3. Antipov V.V., Senatorova O.G., Tkachenko E.A., Vahromov R.O. Aljuminievye deformiruemye splavy [Aluminium wrought alloys] //Aviacionnye materialy i tehnologii. 2012. №S. S. 167–182.

    4. Aviacionnye materialy: Spravochnik. T. 4. Ch. 1. Deformiruemye aljuminievye splavy. Kn. 1. [Aviation materials: Reference book. T. 4 . P.1. Deformable aluminum alloys. Book 1.] /Pod obshh. red. akad. E.N. Kablova. M.: VIAM. 2008. 263 s.

    5. Aviacionnye materialy: Spravochnik. T. 4. Ch. 1. Deformiruemye aljuminievye splavy. Kn. 2. [Aviation materials: Reference book. T. 4 . P.1. Deformable aluminum alloys. Book 2] /Pod obshh. red. akad. E.N. Kablova. M.: VIAM. 2009. 172 s.

    6. Karimova S.A. Korrozija – glavnyj vrag aviacii [Corrosion – the main enemy of aircraft] //Nauka i zhizn'. 2007. №6. S. 63–66.

    7. GOST 9.908–85 Edinaja sistema zashhity ot korrozii i starenija. Metally i splavy. Metody opredelenija pokazatelej korrozii i korrozionnoj stojkosti [Uniform system of protection against corrosion and aging. Metals and alloys. Methods of definition of indicators of corrosion and corrosion resistance].

    8. Starcev O.V., Medvedev I.M., Kurs M.G. Tverdost' kak indikator korrozii aljuminievyh splavov v morskih uslovijah [Hardness, as the corrosion indicator ofaluminium alloys under the marine conditions] //Aviacionnye materialy i tehnologii. 2012. №3. S. 16–19.

    9. Tihonov V.B., Starcev O.V., Kurs M.G. Ocenka stepeni korrozionnogo porazhenija poverhnosti aljuminievyh splavov s pomoshh'ju mikrotverdosti [Evaluation of extent of corrosion defeat of a surface of aluminum alloys by means of microhardness] /V sb. dokl. IX Mezhdunarodnoj nauch. konf. «Gidroaviasalon-2012». M. 2012. S. 180.

    10. Kurs M.G., Karimova S.A., Mahsidov V.V. Sravnenie korrozionnoj stojkosti deformiruemyh aljuminievyh splavov pri naturnyh i naturno-uskorennyh ispytanijah [Comparison of corrosion resistance of deformable aluminum alloys at the natural and natural accelerated tests] //Voprosy materialovedenija. 2013. №1(73). S. 182–190.

    11. Mahsidov V.V., Kolobnev N.I., Karimova S.A., Sbitneva S.V. Vzaimosvjaz' struktury i korrozionnoj stojkosti v splave 1370 sistemy Al–Mg–Si–Cu–Zn [Interrelation between the structure and corrosion resistance in 1370 alloy of Al–Mg–Si–Cu–Zn systems] //Aviacionnye materialy i tehnologii. 2012. №1. S. 8–13.

    12. Zhilikov V.P., Karimova S.A., Leshko S.S., Chesnokov D.V. Issledovanie dinamiki korrozii aljuminievyh splavov pri ispytanii v kamere solevogo tumana (KST) [Study of аluminium аlloy сorrosiondynamics in the salt-spray chamber (SSC)] //Aviacionnye materialy i tehnologii. 2012. №4. S. 18–22.

     

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11.

DOI: 10.18577/2071-9140-2014-0-1-58-63

UDC: 678.8

Pages:: 58-63

A.S. Generalov1, V.V. Murashov1, E.I. Kosarina2, A.S. Boychuk1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Federal State Unitary Enterprise «All-Russian Scientific Research Institute of Aviation Materials»

Plotting of correlation curves and analysis of CFRP strength properties estimated by acoustic-ultrasonic technique

Estimation of physical and mechanical properties by acoustic-ultrasonic technique is described. Correlation-regression analysis of the data obtained by nondestructive and mechanical destructive testing of CFRP specimens was carried out. A practical application of the plotted correlation of CFRP bending strength and SWF criterion was verified.

Keywords: acoustic-ultrasonic technique, carbon fiber reinforced plastics (CFRP), physical and mechanical properties, strength, stress wave factor (SWF), correlation-regression analysis

Reference List

    1. Murashov V.V., Rumjancev A.F., Ivanova G.A., Fajzrahmanov N.G. Diagnostika struktury, sostava i svojstv polimernyh kompozicionnyh materialov [Diagnostics of structure, composition and properties of polymeric composite materials] //Aviacionnye materialy i tehnologii. 2008. №1. S. 17–24.

    2. Dalin M.A., Generalov A.S., Bojchuk A.S., Lozhkova D.S. Osnovnye tendencii razvitija akusticheskih metodov nerazrushajushhego kontrolja [Main tendencies of development of acoustic methods of nondestructive control] //Aviacionnye materialy i tehnologii: 2013. №1. S. 64–69.

    3. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

    4. Murashov V.V., Kosarina E.I., Generalov A.S. Kontrol' kachestva aviacionnyh detalej iz polimernyh kompozicionnyh materialov i mnogoslojnyh kleenyh konstrukcij [Quality control of aviation details from polymeric composite materials and multilayered glued designs] //Aviacionnye materialy i tehnologii. 2013. №3. S. 65–70.

    5. Murashov V.V. Opredelenie fiziko-mehanicheskih harakteristik i sostava polimernyh kompozicionnyh materialov akusticheskimi metodami [Definition of physicomechanical characteristics and structure of polymeric composite materials acoustic methods] //Aviacionnye materialy i tehnologii. 2012. №S. S. 465–475.

    6. Murashov V.V., Mishurov K.S., Sorokin K.V. Ocenka prochnosti ugleplastikov v monolitnyh konstrukcijah pri sdvige i szhatii metodami nerazrushajushhego kontrolja [Assessment of durability of coal plastics in monolithic designs at shift and compression by methods of nondestructive control] //Kontrol'. Diagnostika. 2011. №10. S. 29–34.

    7. Murashov V.V., Generalov A.S., Mishurov K.S. Opredelenie prochnostnyh harakteri-stik polimernyh kompozicionnyh materialov v monolitnyh konstrukcijah ul'trazvukovym metodom [Definition of strength characteristics of polymeric composite materials in monolithic designs an ultrasonic method] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №10. S. 32–37.

    8. Nerazrushajushhij kontrol' [Nondestructive control]: Spravochnik: V 7 t. /Pod obshh. red. V.V. Kljueva. T. 3. Ul'trazvukovoj kontrol'. M.: Mashinostroenie. 2004. S. 732.

    9. Summerscales J. Non-destructive testing of fiber-reinforced plastics composites //Elsevier Science Publishers LTD. 1990. V. 2. P. 1–47.

    10. Generalov A.S., Murashov V.V., Dalin M.A., Bojchuk A.S., Juhackova O.V. Ocenka jeffektivnosti primenenija sposobov vychislenija kriterija SWF dlja opredelenija prochnosti jelementov konstrukcij iz ugleplastika reverberacionno-skvoznym metodom [Assessment of efficiency of application of ways of calculation of criterion of SWF for determination of durability of elements of designs from a coal plastic a reverberation and through method] //Promyshlennye ASU i kontrollery. 2013. №1. S. 39–43.

    11. Generalov A.S., Murashov V.V., Dalin M.A., Bojchuk A.S. Diagnostika polimernyh kompozitov ul'trazvukovym reverberacionno-skvoznym metodom [Diagnostics of polymeric composites by an ultrasonic reverberation and through method] //Aviacionnye materialy i tehnologii: 2012. №1. S. 42–47.

    12. Erasov V.S., Grinevich A.V., Senik V.Ja., Konovalov V.V., Trunin Ju.P., Nesterenko G.I. Raschetnye znachenija harakteristik prochnosti aviacionnyh materialov [Calculated values of characteristics of durability of aviation materials] //Aviacionnye materialy i tehnologii: 2012. №2. S. 14–16.

    13. Postnov V.I., Nikitin K.E., Burhan O.L., Petuhov V.I., Orzaev V.G. Issledovanie ul'trazvukovym metodom strukturnyh izmenenij v PKM v processe formovanija polimernyh kompozicionnyh materialov [Research by an ultrasonic method of structural changes in PCM in the course of formation of polymeric composite materials] //Aviacionnye materialy i tehnologii: 2009. №3. S. 25–28.

    14. Generalov A.S., Murashov V.V., Dalin M.A., Bojchuk A.S. Opredelenie prochnosti ugleplastikov ul'trazvukovym reverberacionno-skvoznym metodom [Determination of durability of coal plastics by an ultrasonic reverberation and through method] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №11. S. 47–53.

    15. Generalov A.S., Murashov V.V., Dalin M.A., Bojchuk A.S. Opredelenie prochnosti jelementov konstrukcij iz ugleplastikov pri remonte i jekspluatacii izdelij aviacionnoj tehniki ul'trazvukovym reverberacionno-skvoznym metodom [Determination of durability of elements of designs from coal plastics at repair and operation of products of the aircraft equipment by an ultrasonic reverberation and through method] //Remont. Vosstanovlenie. Modernizacija. 2013. №8. S. 4–8.

    16. Eliseeva I.I., Kurysheva S.V., Kosteeva T.V. i dr. Jekonometrika [Econometric]: Uchebnik. 2-e izd., pererab. i dop. M.: Finansy i statistika. 2007. S. 43–106.

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12.

DOI: 10.18577/2071-9140-2014-0-1-64-68

UDC: 678.83

Pages:: 64-68

P.M. Shuldeshova1, G.F. Zhelezina1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

An influence of atmospheric conditions and dust loading on properties of structural organic plastics

Pressure-tight structural organic plastics VKO-19 and VKO-19L of the new generation are based on Rusar aramid fibers and melted matrix and possess an increased resistance to absorption of moisture and atmosphere impacts. They keep a high level of structural strength and endurance after erosive attacks by solids at operation under dust loading.

Keywords: organic plastics, aramid fibers, polymer composites, erosion

Reference List

    1. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

    2. Gunjaev G.M., Krivonos V.V., Rumjancev A.F., Zhelezina G.F. Polimernye kompozicionnye materialy v konstrukcijah letatel'nyh apparatov [Polymeric composite materials in designs of aircraft] //Konversija v mashinostroenii. 2004. №4 (65). S. 65–69. 

    3. Gunjaev G.M., Zhelezina G.F., Krivonos V.V, Rumjancev A.F. Polimernye kompozicionnye materialy v konstrukcijah letatel'nyh apparatov [Polymeric composite materials in designs of aircraft] /V sb. Aviacionnye materialy i tehnologii. Vyp. Polimernye kompozicionnye mate-rialy. 2002. S. 12–20.

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13.

DOI: 10.18577/2071-9140-2014-0-1-69-71

UDC: 667.64

Pages:: 69-71

N.I. Nefyodov1, L.V. Semyonova2

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru
[2] Limited Liability corporation «Aviation equipment and materials»

UV-cured lacquer coatings

The way of curing coatings with UV-radiation was put into operation in the late 60-ies of the last century and now is considered as one of the most promising. Advantages of this way are as follows: high efficiency, low power consumption, simplicity of the equipment.

Keywords: paint-and-lacquer materials, lacquer coatings, UV-curing, moisture-protective and electric insulating varnishes, printed-circuit boards, electronics elements

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