ARCHIVE

Aviation materials and technologies №3, 2015

Contents

  • I.L. Svetlov, K.K. Khvatskiy, M.A. Gorbovets, M.S. Belyaev

    An effect of Hot Isostatic Pressing (HIP) on mechanical properties of casting Ni-based superalloys

    10-14
  • S.P. Konokotin, N.S. Moiseeva

    An increase of physical and mechanical properties of Cr-based and Ni-Al alloys by using the equiaxed crystallization in electromagnetic field

    15-26
  • I.R. Aslanian, L.Sh. Schuster

    Wear of electrolytic NiP coatings at fretting

    38-43
  • V.Yu. Aleksenko, M.M. Ryabova, A.V. Korolev, A.M. Boykov

    Binders for powder injection molding (review)

    44-50
  • D.P. Farafonov, V.P. Migunov, M.L. Degovets, R.Sh. Aleshina

    Development prospects of abradable sealing materials made from metal fibers for application in flow duct of aircraft engine turbine

    51-59
  • Yu.A. Khokhlov, N.M. Berezin, V.A. Bogatov, A.G. Krynin

    Reactive magnetron deposition of indium oxide alloyed with tin with the use of operating pressure control

    60-63
  • A.I. Kovtunov, Yu.Yu. Khokhlov, S.V. Myamin

    Technology of formation and properties of composite foams

    64-68
  • A.E. Kutyrev, S.A. Karimova, T.G. Pavlovskaya, Ya.S. Kuzin

    Research of properties degradation of protective combined coatings applied on aluminum alloys to develop methods of forecasting of their service life

    69-78
  • N.V. Antyufeeva, V.M. Aleksashin, Yu.V. Stolyankov

    Polymer composite curing degree evaluation by thermal analysis test methods

    79-83
  • A.S. Boychuk, A.S. Generalov, A.V. Stepanov

    NDT monitoring of CFRP structural health by ultrasonic phased array technique

    84-89
  • K.V. Sorokin, V.V. Murashov

    Global trends in development of distributed fiber-optic sensor systems (review)

    90-94
Содержание номера
2.

DOI: 10.18577/2071-9140-2015-0-3-10-14

UDC: 621.777:669.018.28

Pages:: 10-14

I.L. Svetlov1, K.K. Khvatskiy1, M.A. Gorbovets1, M.S. Belyaev2

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute», admin@viam.ru

An effect of Hot Isostatic Pressing (HIP) on mechanical properties of casting Ni-based superalloys

An influence of Hot Isostatic Pressing (HIP) on static and fatigue mechanical properties of casting Ni-based superalloys was investigated in this work. A special coefficient was proposed to evaluate quantitatively the effect of HIP on mechanical properties. Changing of UTS, yield strength, rupture strength at 100 h, LCF and HCF characteristics was considered at different test temperatures. There is no negative effect of HIP on mechanical properties. There is also no a considerable effect of HIP at tension and LCF characteristics at static loading, but HIP increased HCF by 27-46% at room temperature and 5-23% at operating temperatures.

Keywords: casting Ni-based superalloys, Hot Isostatic Pressing (HIP), static and fatigue mechanical properties

Reference List

    1. Kablov E.N., Bondarenko Ju.A., Echin A.B., Surova V.A. Razvitie processa napravlennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj strukturoj [Development of process of the directed crystallization of blades of GTD from hot strength alloys with single-crystal structure] //Aviacionnye materialy i tehnologii. 2012. №1. S. 3–8.

    2. Kablov E.N., Gerasimov V.V., Visik E.M., Demonis I.M. Rol' napravlennoj kristallizacii v resursosberegajushhej tehnologii proizvodstva detalej GTD [Role of the directed crystallization in the resource-saving production technology of details of GTD] //Trudy VIAM. 2013. №3. St.01 (viam-works.ru)

    3. Kablov E.N., Ospennikova O.G., Lomberg B.S., Sidorov V.V. Prioritetnye napravlenija razvitija tehnologij proizvodstva zharoprochnyh materialov dlja aviacionnogo dvigatelestroenija [The priority directions of development of production technologies of heat resisting materials for aviation engine building] //Problemy chernoj metallurgii i materialovedenija. 2013. №3. S. 47–54.

    4. Kablov E.N., Lomberg B.S., Ospennikova O.G. Sozdanie sovremennyh zharoprochnyh materialov i tehnologij ih proizvodstva dlja aviacionnogo dvigatelestroenija [Creation of modern heat resisting materials and technologies of their production for aviation engine building] //Kryl'ja Rodiny. 2012. №3–4. S. 34.

    5. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokolenija [Nickel foundry hot strength alloys of new generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 36–52.

    6. Beresnev A.G., Razumovskij I.M., Marinin S.F., Tihonov A.A., Butrim V.N. Tehnologicheskie principy gorjachego izostaticheskogo pressovanija monokristallicheskih lopatok aviacionnyh dvigatelej iz zharoprochnyh nikelevyh splavov [Technological principles of hot isostatic pressing of single-crystal blades of aircraft engines from heat resisting nickel alloys] //Cvetnye metally. 2011. №12. S. 84–88.

    7. Kablov E.N., Orlov M.R., Ospennikova O.G. Mehanizmy obrazovanija poristosti v monokristallicheskih lopatkah turbiny i kinetika ee ustranenija pri gorjachem izostaticheskom pressovanii [Mechanisms of formation of porosity in single-crystal turbine blades and kinetics of its elimination at hot isostatic pressing] //Aviacionnye materialy i tehnologii. 2012. №S. S. 117–129.

    8. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitija materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative development of VIAM Federal State Unitary Enterprise of GNTs Russian Federation on implementation «The strategic directions of development of materials and technologies of their processing for the period till 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33.

    9. Kuznecov V.P., Lesnikov V.P., Konakova I.P., Hadyev M.S. Vysokotemperaturnaja gazostaticheskaja obrabotka monokristallicheskogo splava ZhS36-VI [High-temperature gazostatichesky processing of ZhS36-VI single-crystal alloy] //MiTOM. 2011. №4. S. 9–14.

    10. Kuznecov V.P., Lesnikov V.P., Moroz V.V., Inozemcev A.A., Korjakovcev A.S., Cherkashnev G.V. Vysokotemperaturnaja gazostaticheskaja obrabotka monokristallicheskih rabochih lopatok GTD [High-temperature gazostatichesky processing of single-crystal working blades of GTD] //Gazoturbinnye tehnologii. 2006. №11–12. S. 30–32.

    11. Svetlov I.L., Ishodzhanova I.V., Evgenov A.G., Naprienko S.A. Issledovanie vysokotemperaturnoj polzuchesti i defektnosti struktury monokristallov nikelevyh zharoprochnyh splavov posle gorjachego izostaticheskogo pressovanija [Research of high-temperature creep and deficiency of structure of monocrystals of nickel hot strength alloys after hot isostatic pressing] //Deformacija i razrushenie metallov. 2011. №3. S. 28–31.

    12. Epishin A., Fedelich B., Link T., Feldman T., Svetlov I.L. Pore annihilation in a single-crystal nickel-base superalloy during hot isostatic pressing: experiment and modeling //Materials Science and Engineering. A. 2013. V. 586. P. 342–349.

    13. Logunov A.V., Tihonov A.A., Marinin S.F., Beresnev A.G., Razumovskij I.M., Shmotin Ju.N., Vinogradov K.I., Novikov A.S., Vertij K.E. Gazostaticheskoe uplotnenie lopatok s monokristallicheskoj strukturoj iz splava ZhS32 [Gazostatichesky consolidation of blades with single-crystal structure from alloy ЖС32] //Materialovedenie. 2011. №3. S. 38–45.

    14. Beresnev A.G. Vlijanie gorjachego izostaticheskogo pressovanija na strukturu i svojstva lityh polikristallicheskih lopatok gazoturbinnyh dvigatelej iz zharoprochnyh nikelevyh splavov [Influence of hot isostatic pressing on structure and property of cast polycrystalline blades of gas turbine engines from heat resisting nickel alloys] //Metally. 2012. №3. S. 48–56.

    15. Beresnev A.G., Razumovskij I.M., Butrim V.N., Bycenko O.A., Marinin S.F., Tihonov A.A. Gorjachee izostaticheskoe pressovanie monokristallicheskih lopatok gazoturbinnyh dvigatelej s zashhitnym kompozicionnym pokrytiem [Hot isostatic pressing of single-crystal blades of gas turbine engines with protective composition covering] //Konstrukcii iz kompozicionnyh materialov. 2014. №2. S. 20–23.

    16. Beljaev M.S., Koshkin S.B., Gorbovec M.A. Opredelenie predela ustalosti zharoprochnogo splava sposobom stupenchatogo izmenenija nagruzki [Definition of fatigue value of hot strength alloy by way of step change of loading] //Aviacionnye materialy i tehnologii. 2011. №1. S. 27–30.

    17 Epishin A., Link T., Fedelich B., Svetlov I.L., Golubovskiy E.R. Hot isostatic processing of single crystal nickel-base superalloys: mechanism of pore closure and effect on mechanical properties /In: 2-nd European Symposium an Superalloys and their Application «Eurosuperalloys–2014». Giens. 2014. P. 44.

Полнотекстовая версия
">Full version
3.

DOI: 10.18577/2071-9140-2015-0-3-15-26

UDC: 669.245

Pages:: 15-26

S.P. Konokotin1, N.S. Moiseeva2

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute» State research center of the Russian Federation, admin@viam.ru

An increase of physical and mechanical properties of Cr-based and Ni-Al alloys by using the equiaxed crystallization in electromagnetic field

An influence of equiaxed crystallization in electromagnetic field method on physical and mechanical properties of Cr-based and Ni-Al alloys was studied. It was shown, that the usage of equiaxed crystallization in electromagnetic field provides formation of a fine-grained structure of improved homogeneity and causes appearance of the directed crystallographic orientation of planes that are perpendicular to the electromagnetic field in cast billets. In addition, this method provides an improvement in physical and mechanical properties of intermetallic alloys. The undertaken high-temperature tests showed a positive influence of the above method on thermal stability of the alloy structure.

Keywords: equiaxed crystallization, electromagnetic treatment, casting in electromagnetic field, intermetallic alloys, heat-resistance

Reference List

    1. Kablov E.N., Petrushin N.V., Eljutin E.S. Monokristallicheskie zharoprochnye splavy dlja gazoturbinnyh dvigatelej [Single-crystal hot strength alloys for gas turbine engines] //Vestnik MGTU im. N.Je. Baumana. 2011. №SP2. S. 38–52.

    2. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokolenija [Nickel foundry hot strength alloys of new generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 36–51.

    3. Kablov E.N., Svetlov I.L., Petrushin N.V. Nikelevye zharoprochnye splavy dlja lit'ja lopatok s napravlennoj i monokristallicheskoj strukturoj [Nickel hot strength alloys for molding of blades with the directed and single-crystal structure] //Materialovedenie. 1997. №4. S. 32–39.

    4. Arginbaeva Je.G., Bazyleva O.A. Issledovanie struktury i fiziko-mehanicheskih svojstv intermetallidnyh nikelevyh splavov [Research of structure and physicomechanical properties of intermetallidny nickel alloys] //Aviacionnye materialy i tehnologii. 2013. №4. S. 14–19.

    5. Kablov E.N., Bondarenko Ju.A., Echin A.B., Surova V.A. Razvitie processa napravlennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj i kompozicionnoj strukturoj [Development of process of the directed crystallization of blades of GTD from hot strength alloys with single-crystal and composition structure] //Aviacionnye materialy i tehnologii. 2012. №1. S. 3–8.

    6. Bazyleva O.A., Arginbaeva Je.G., Turenko E.Ju. Vysokotemperaturnye intermetallidnye splavy dlja detalej GTD [High-temperature intermetallidny alloys for GTD details] //Aviacionnye materialy i tehnologii. 2013. №3. S. 26–31.

    7. Lomberg B.S., Ovsepjan S.V., Bakradze M.M. Osobennosti legirovanija i termicheskoj obrabotki zharoprochnyh nikelevyh splavov dlja diskov gazoturbinnyh dvigatelej novogo pokolenija [Features of alloying and thermal processing of heat resisting nickel alloys for disks of gas turbine engines of new generation] //Aviacionnye materialy i tehnologii. 2010. №2. S. 3–8. 

    8. Sidorov V.V., Rigin V.E., Zajcev D.V., Gorjunov A.V. Formirovanie nano-strukturirovannogo sostojanija v litejnom zharoprochnom splave pri mikrolegirovanii ego lantanom [Forming nano- the structured condition in foundry hot strength alloy at microalloying its lanthanum] //Trudy VIAM. 2013. №1. St. 01 (viam-works.ru).

    9. Kablov E.N., Gerasimov V.V., Visik E.M., Demonis I.M. Rol' napravlennoj kristallizacii v resursosberegajushhej tehnologii proizvodstva detalej GTD [Role of the directed crystallization in the resource-saving production technology of details of GTD] //Trudy VIAM. 2013. №3. St. 01 (viam-works.ru).

    10. Dran'e Zh.M. Uspehi v razvitii napravlenno zakristallizovannyh i jevtekticheskih zharoprochnyh splavov [Successes in development directionally zakristallizovanny and evtektichesky hot strength alloys] /V sb. Zharoprochnye splavy dlja gazovyh turbin. M.: Metallurgija. 1981. S. 365–387.

    11. Proizvodstvo vysokotemperaturnyh lityh lopatok aviacionnyh GTD [Production of high-temperature cast blades of aviation GTD]/Pod red. S.I. Jacinka M.: Mashinostroenie. 1995. 33 s.

    12. Grinberg B.A., Ivanov M.A. Intermetallidy Ni3Al i TiAl: mikrostruktura, deformacionnoe povedenie [Ni3Al and TiAl intermetallic compound: microstructure, deformation behavior]. Ekaterinburg: Izd-vo RAN, Ural'skoe otdelenie. 2002. S. 9–20.

    13. Verte L.A. MGD-tehnologija v proizvodstve chernyh metallov [MGD-tekhnologiya in production of ferrous metals]. M.: Metallurgija. 1990. S. 6–9, 44–46, 105–113, 116–117.

    14. Verte L.A. Jelektromagnitnaja razlivka i obrabotka zhidkogo metalla [Electromagnetic razlivka and processing of liquid metal]. M.: Metallurgija. 1967. S. 21, 34. 

    15. Verte L.A. Magnitnaja gidrodinamika v metallurgii [Magnetic hydrodynamics in metallurgy]. M.: Metallurgija. 1975. S. 48–50, 80.

    16. Konokotin S.P., Voronin G.M., Savinova N.I. i dr. Sposob poluchenija otlivok [Way of receiving otlivka]: Avtorskoe svidetel'stvo 1367286/1987.

    17. Samojlov A.I., Konokotin S.P., Roshhina I.N., Timofeeva O.B., Nazarkin R.M. Povyshenie plastichnosti materialov kristallizaciej v jelektromagnitnom pole [Increase of plasticity of materials by crystallization in electromagnetic field] //Aviacionnye materialy i tehnologii. 2008. №1. S. 32–37.

    18. Ljakishev N.P., Gasik M.I. Metallurgija hroma [Chrome metallurgy]. M.: JeLIZ. 1999. S. 40–50, 134–143, 164–177.

    19. Guljaev B.B., Magnickij O.N., Demidova A.A. Lit'e iz tugoplavkih metallov [Molding from refractory metals]. M.: Mashinostroenie. 1964. S. 33–37, 40–47, 269–272.

    20. Konokotin S.P., Moiseeva N.S. Vlijanie jelektromagnitnogo polja na svojstva intermetallidnogo Ni–Al splava [Influence of electromagnetic field on properties of intermetallidny Ni–Al of alloy] //Litejnoe proizvodstvo. 2011. №10. S. 17–19.

    21. Moiseeva N.S., Konokotin S.P. Jeffektivnost' vlijanija jelektromagnitnoj obrabotki na strukturu i svojstva litogo splava sistemy Ni–Al [Efficiency of influence of electromagnetic processing on structure and properties of cast alloy of Ni-Al system] //Metallurgija mashinostroenija. 2013. №3. S. 27–31.

    22. Konokotin S.P., Moiseeva N.S. Vlijanie metoda kristallizacii na strukturu splava sistemy Ni–Al posle vysokotemperaturnogo nagreva [Influence of method of crystallization on Ni-Al system alloy structure after high-temperature heating] //Metallurgija mashinostroenija. 2013. №4. S. 27–31.

Полнотекстовая версия
">Full version
5.

DOI: 10.18577/2071-9140-2015-0-3-38-43

UDC: 621.891

Pages:: 38-43

I.R. Aslanian1, L.Sh. Schuster2

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Ufa State Aviation Technical University, okmim@ugatu.ac.ru

Wear of electrolytic NiP coatings at fretting

An influence of a reinforcing submicron additive of SiC and heat treatment on the fretting wear of NiP coatings produced by electrolytic deposition was investigated. All tests were done at 100 and 500 mm frictional contact. Tribological tests revealed the abrasive-oxidative nature of wear of all investigated coatings. Heat treatment decreases the wear intensity of coating during fretting, while increasing the concentration of SiC additives improves the wear intensity of coatings.

Keywords: coatings, fretting, friction, wear, oxides

Reference List

    1. Kablov E.N., Muboyadzhyan S.A. Heat-resistant coatings for the high-pressure turbine blades of promising GTES //Russian metallurgy (Metally). 2012. V. 2012. №1. P. 1–7.

    2. Kablov E.N., Mubojadzhjan S.A., Budinovskij S.A., Pomelov Ja.A. Ionno-plazmennye zashhitnye pokrytija dlja lopatok gazoturbinnyh dvigatelej [Ion-plasma protecting covers for blades of gas turbine engines] //Konversija v mashinostroe-nii. 1999. №2. S. 42–47.

    3. Litye lopatki gazoturbinnyh dvigatelej. Splavy, tehnologii, pokrytija [Cast blades of gas turbine engines. Alloys, technologies, coverings]. 2-e izd. /Pod obshh. red. E.N. Kablova. M.: Nauka. 2006. 632 s.

    4. Mubojadzhjan S.A., Budinovskij S.A., Gajamov A.M., Matveev P.V. Vysokotemperaturnye zharostojkie pokrytija i zharostojkie sloi dlja teplozashhitnyh pokrytij [High-temperature heat resisting coverings and heat resisting layers for heat-protective coverings] //Aviacionnye materialy i tehnologii. 2013. №1. S. 17–20.

    5. Kablov E.N. Korrozija ili zhizn' [Corrosion or life] //Nauka i zhizn'. 2012. №11. S. 16–21.

    6. Kablov E.N., Mubojadzhjan S.A. Teplozashhitnye pokrytija dlja lopatok turbiny vysokogo davlenija perspektivnyh GTD [Heat-protective coverings for turbine blades of high pressure of perspective GTD] //Metally. 2012. №1. C. 5–13.

    7. Galojan A.G., Mubojadzhjan S.A., Egorova L.P., Bulavinceva E.E. Korrozionnostojkoe pokrytie dlja zashhity detalej GTD iz vysokoprochnyh konstrukcionnyh martensitostare-jushhih stalej na rabochie temperatury do 450°С [Corrosion resistant coating for protection of details of GTD from high-strength constructional maraging staly on working temperatures to 450°С] //Trudy VIAM. 2014. №6. St. 03 (viam-works.ru).

    8. Kablov E.N., Mubojadzhjan S.A. Zharostojkie i teplozashhitnye pokrytija dlja lopatok turbiny vysokogo davlenija perspektivnyh GTD [Heat resisting and heat-protective coverings for turbine blades of high pressure of perspective GTD] //Aviacionnye materialy i tehnologii. 2012. №S. C. 60–70.

    9. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitija materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative development of VIAM Federal State Unitary Enterprise of GNTs Russian Federation on implementation «The strategic directions of development of materials and technologies of their processing for the period till 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33.

    10. Kablov E.N., Mubojadzhjan S.A., Budinovskij S.A., Lucenko A.N. Ionno-plazmennye zashhitnye pokrytija dlja lopatok gazoturbinnyh dvigatelej [Ion-plasma protecting covers for blades of gas turbine engines] //Metally. 2007. №5. S. 23–34.

    11. Mubojadzhjan S.A., Aleksandrov D.A., Gorlov D.S. Nanoslojnye uprochnjajushhie pokrytija dlja zashhity stal'nyh i titanovyh lopatok kompressora GTD [Nanolayer strengthening coverings for protection of steel and titanic compressor blades of GTD] //Aviacionnye materialy i tehnologii. 2011. №3. S. 3–8.

    12. Kablov E.N., Ospennikova O.G., Lomberg B.S. Strategicheskie napravlenija razvitija kon-strukcionnyh materialov i tehnologij ih pererabotki dlja aviacionnyh dvigatelej nastojashhego i budushhego [The strategic directions of development of constructional materials and technologies of their processing for aircraft engines of the present and the future] //Avtomaticheskaja svarka. 2013. №10. S. 23–32.

    13. Mubojadzhjan S.A., Galojan A.G. Kompleksnye termodiffuzionnye zharostojkie pokrytija dlja bezuglerodistyh zharoprochnyh splavov na nikelevoj osnove [Complex thermodiffusion heat resisting coatings for carbon-free hot strength alloys on nickel basis] //Aviacionnye materialy i tehnologii. 2012. №3. S. 25–30.

    14. Kablov E.N., Mubojadzhjan S.A., Lucenko A.N. Nanostrukturnye ionno-plazmennye za-shhitnye i uprochnjajushhie pokrytija dlja lopatok gazoturbinnyh dvigatelej [Nanostructural ion-plasma protective and strengthening coverings for blades of gas turbine engines] //Voprosy materialovedenija. 2008. №2 (54). S. 175–187.

    15. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials – basis of innovative modernization of Russia] //Metally Evrazii. 2012. №3. S. 10–15.

    16. Aslanjan I.R., Selis Zh.P., Shuster L.Sh. Vlijanie dobavok karbidov kremnija SiC na iznashivanie jelektroliticheskih NiP pokrytij [Influence of additives of SiC silicon carbides on wear process of electrolytic NiP of coverings] //Trenie i iznos. 2010. T. 31. №5. S. 353–361.

    17. Garkunov D.N. Tribotehnika (konstruirovanie, izgotovlenie i jekspluatacija mashin) [Tribotekhnika (designing, manufacturing and operation of machines)]. M.: MSHA. 2002. 629 s.

    18. Jeshbi M., Dzhons D. Konstrukcionnye materialy [Constructional materials]. Dolgoprudnyj: Intellekt. 2010. 672 s.

Полнотекстовая версия
">Full version
6.

DOI: 10.18577/2071-9140-2015-0-3-44-50

UDC: 667.621

Pages:: 44-50

V.Yu. Aleksenko1, M.M. Ryabova1, A.V. Korolev1, A.M. Boykov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute», admin@viam.ru

Binders for powder injection molding (review)

This paper presents an overview of the use of various types of binders for molding powders under pressure in press, the criteria imposed on them and their possible removal methods of molding samples. We observe the influence of various types of binders on the properties of the final products.

Keywords: binders, molding of powders under pressure, alumina, binders removal, ceramics

Reference List

    1. Edirisinghe M.J., Evans J.R.G. Review: Fabrication of engineering ceramics by injection moulding. I. Materials selection //Int. J. High Technology ceramics. 1986. V. 2. P. 1–31.

    2. Kablov E.N., Shhetanov B.V., Grashhenkov D.V., Shavnev A.A., Njafkin A.N. Metallomatrichnye kompozicionnye materialy na osnove Al–SiC [Metalmatrix composite materials on the basis of Al–SiC] //Aviacionnye materialy i tehnologii. 2012. №S. S. 373–380.

    3. Goncharenko E.S., Trapeznikov A.V., Ogorodov D.V. Litejnye aljuminievye splavy (k 100-letiju so dnja rozhdenija M.B. Al'tmana) [Cast aluminum alloys (to the 100 anniversary since the birth of M. B. Altman)] //Trudy VIAM. 2014. №4. Ct. 02 (viam-works.ru).

    4. Kablov E.N., Mubojadzhjan S.A. Zharostojkie i teplozashhitnye pokrytija dlja lopatok turbiny vysokogo davlenija perspektivnyh GTD [Heat resisting and heat-protective coverings for turbine blades of high pressure of perspective GTD] //Aviacionnye materialy i tehnologii. 2012. №S. S. 60–70.

    5. Yea H., Liu X.Ya., Hong H. Fabrication of metal matrix composites by metal injection molding-A review //Journal of materials processing technology. 2008. V. 200. P. 12–24.

    6. German R.M. Powder Injection Moulding. Princeton: Metal Powder Industries Federation (MPIF). 1990. 521 c.

    7. Aljuminievye splavy [Aluminum alloys] /V kn. Istorija aviacionnogo materialovedenija. VIAM – 80 let: gody i ljudi; Pod obshh. red. E.N. Kablova. M.: VIAM. 2012. S. 143–156. 

    8. Bandyopadhyay G., French K.W. Injection-molded Ceramics: Critical Aspects Binder Removal Process and Component Fabrication //Journal of the European Ceramic Society. 1993. V. 11. P. 23–34.

    9. Evgenov A.G., Nerush S.V., Vasilenko S.A. Poluchenie i oprobovanie melkodispersnogo metallicheskogo poroshka vysokohromistogo splava na nikelevoj osnove primenitel'no k lazernoj LMD-naplavke [Receiving and approbation of finely divided metal powder of high-chromic nickel-based alloy with reference to laser LMD welding] //Trudy VIAM. 2014. №5. St. 04 (viam-works.ru).

    10. Zimichev A.M., Varrik N.M. Termogravimetricheskie issledovanija nitej na osnove oksida aljuminija [Thermogravimetric researches of threads on the basis of aluminum oxide] //Trudy VIAM. 2014. №6. St. 06 (viam-works.ru).

    11. Kablov E.N., Chibirkin V.V., Vdovin S.M. Izgotovlenie, svojstva i primenenie teplootvodjashhih osnovanij iz MMK Al–SiC v silovoj jelektronike i preobrazovatel'noj tehnike [Manufacturing, properties and application of the heat-removing bases from Al–SiC MMK in power electronics and converting equipment] //Aviacionnye materialy i tehnologii. 2012. №2. S. 20–22.

    12. Complex ceramic and metallic shaped by low pressure forming and sublimative drying: pat. 5047182 (A) US; pabl. 1991.09.10.

    13. Kablov E.N., Grashhenkov D.V., Shhetanov B.V. i dr. Metallicheskie kompozicionnye materialy na osnove Al–SiC dlja silovoj jelektroniki [Metal composite materials on the basis of Al–SiC for power electronics] //Mehanika kompozicionnyh materialov i konstrukcij. 2012. T. 2. №3. S. 359–368.

    14. Glotenkov O.N. Formovochnye materialy [Molding materials]: Ucheb. posobie. Penza: Izd-vo Penz. gos. universiteta. 2004. 164 s.

    15. Liu D.-M., Tseng W.J. Binder removal from injection moulded zirconia ceramics //Ceramics International. 1999. V. 25. P. 529–534.

    16. Zhang T., Blackburn S., Bridgwater J. Debinding and sintering defects from particle orientation in ceramic injection moulding //Journal of Materials Science. 1996. V. 31. P. 5891–5896.

    17. Kryachek V.M. Injection molding (review) //Powder Metallurgy and Metal Ceramics. 2004. 

    V. 43. №7–8. Р. 336.

    18. Trunec M., Cihl G. J. Thermal Debinding of Injection Moulded Ceramics //Journal of the European Ceramic Society. 1997. V. 17. №2–3. P. 203–209.

    19. Yun J.W., Lombardo S.J. Determination of rapid heating cycles for binder removal from open pore green ceramic components //Advances in Applied Ceramics. 2009. V. 108. №2. P. 92–101.

    20. Lin S.T. Interface control decarburization model for injection moulded pats during debinding //Powder Met. 1997. V. 40. №1. P. 66–68.

    21. Lam Y.C., Shengjie Y., Yu S.C.M., Tam K.C. Simulation of Polymer Removal from a Powder Injection Molding Compact by Thermal Debinding //Metallurgical and Materials Transactions A. 2000. V. 31A. P. 2000–2597.

    22. Lee H., Choi J.W., Jeung W.Y., Moon T.J. Effect of binder and thermal debinding parameters on residual carbon in injection moulding of Nd (Fe, Co) B powder //Powder Met. 1999. V. 42. №1. P. 41–44.

    23. Zhang T., Evans J.R.G. Predicting the Incidence of Voids in the Injection Molding of Thick Ceramic Sections //Journal of the American Ceramic Society. 1993. V. 76. №2. P. 481–86.

    24. Krauss V.A., Oliveira A.A.M., Klein A.N., Al-Qureshi H.A., Fredel M.C. A model for PEG removal from alumina injection moulded parts by solvent debinding //Journal of Materials Processing Technology. 2007. V. 182. P. 268–273.

    25. Tirumani S. Shivashankar and R.M. German. Effective Length Scale for Predicting Solvent-Debinding Times of Components Produced by Powder Injection Molding //Journal of the American Ceramic Society. 1999. V. 82. №5. P. 1146–52.

    26. Yun J.W., Lombardo S.J. Effect of Decomposition Kinetics and Failure Criteria on Binder-Removal Cycles From Three-Dimensional Porous Green Bodies //Journal of the American Ceramic Society. 2006. V. 89. №1. P. 176–183.

    27. Levenfeld B., Gruzza A., Varez A., Toralba J.M. Modified metal injection moulding of 316L stainless steel powder using thermosetting binder //Powder Met. 2000. V. 43. №3. P. 233–237.

    28. Zhipeng X., Huang Y., Wu J., Zheng L. Microwave debinding of a ceramic injection moulded body //Journal of materials science letters. 1995. V. 14. P. 794–795.

    29. Fall M., Vandervoort N., Shulman H. The Role of Microwaves in Binder Removal //Ceramic industry. 2009. №11. P. 12–14.

    30. Schaffer G.B., Sercombe T.B., Lumley R.N. Liquid Phase Sintering of Aluminum Alloys //Materials Chemistry and Physics. 2001. V. 67. P. 85–91.

    31. MacAskill I.A., Hexemer R.L., Donaldson I.W., Bishop D.P. Effects of Magnesium, Tin and Nitrogen on the Sintering Response of Aluminum Powder //Journal of Materials Processing Technology. 2010. V. 210. P. 2252–2260.

    32. Kristoersson A., Roncari E., Galassi C. Comparison of Different Binders for Water-based Tape Casting of Alumina //Journal of the European Ceramic Society. 1998. V. 18. №14. P. 2123–2131.

    33. Gorjan L., Dakskobler A., Kosmac T. Strength Evolution of Injection-Molded Ceramic Parts During Wick-Debinding //Journal of the American Ceramic Society. 2012. V. 95. №1. P. 188–193. 

    34. Yang X., Liu Q. Water-Soluble Binder System Based on Poly-MethylMethacrylate and Poly-Ethylene Glycol for InjectionMolding of Large-Sized Ceramic Parts //Int. J. Appl. Ceram. Technol. 2013. V. 10. №2. P. 339–347.

    35. Yang X.F., Xie Z.P., Liu G.W., Huang Y. Dynamics of water debinding in ceramic injection moulding //Advances in Applied Ceramics. 2009. V. 108. №5. P. 295–300.

    36. Hanemann Th., Weber O. Polymethylmethacrylate/polyethyleneglycol-based partially water soluble binder system for micro ceramic injection moulding //Microsyst. Technol. 2014. V. 20. P. 51–58.

    37. Bakan H.I. Injection moulding of alumina with partially water soluble binder system and solvent debinding kinetics //Materials Science and Technology. 2007. V. 23. №7. P. 787–791.

    38. Liu W., Bo T.Z., Xie Z.P., Wu Y., Yang X.F. Fabrication of injection moulded translucent alumina ceramics via pressureless sintering //Advances in Applied Ceramics. 2011. V. 110. №4. P. 251–254.

    39. Hwangw K.S., Hsieh C.C. Injection-Molded Alumina Prepared with Mg-Containing Binders //Journal of the American Ceramic Society. 2005. V. 88. №9. P. 2349–2353.

    40. Fanelli An.J., Silvers R.D., Frei W.S., Burlew J.V., Marsh G.B. New Aqueous Injection Molding Process for Ceramic Powders //Journal of the American Ceramic Society. 1989. V. 72. №10. P. 1833–1836.

Полнотекстовая версия
">Full version
7.

DOI: 10.18577/2071-9140-2015-0-3-51-59

UDC: 621.775.8:621.438

Pages:: 51-59

D.P. Farafonov1, V.P. Migunov2, M.L. Degovets2, R.Sh. Aleshina2

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Development prospects of abradable sealing materials made from metal fibers for application in flow duct of aircraft engine turbine

It is known that abradable sealing materials made from metal fibers have a unique combination of properties. Due to high porosity and low hardness, these materials have a high abradability in case of contact of blade tips with turbine stator and compressor of GTE. At the same time, these materials have high strength and gas-abrasive resistance necessary for reliable operation under conditions of high-speed gas flow. The main trend in development of metal fiber materials is improvement of their resistance to high-temperature oxidation due to creation of new alloys and heat-resistant coatings. Main operational properties of abradable sealing metal fiber materials developed in VIAM and experimental samples of new materials ready for tests under real operational conditions in GTE are described in this article. Test results of experimental samples of new abradable fibrous materials, which can be used in structures of up-to-date and advanced GTE are given as well.

Keywords: abradable sealing materials, metal fibers, heat resistance, gas-turbine engine

Reference List

    1. Fei W., Kuiry S.C., Seal S. Inhibition of Metastable Alumina Formation on Fe–Cr–Al–Y Alloy Fibers at High Temperature Using Titania Coating //Oxidation of Metals. 2004. V. 62. №1–2. P. 29–44.

    2. Leprince G., Alperine S., Vandenbulke L., Walder A. New high temperature-resistant NiCrAl and NiCrAl+Hf felt materials. Part 2 //Materials Science and Engineering: A. 1989. V. 120–121. P. 419–425.

    3. Smarsly W., Zheng N., Buchheim C.S. et al. Advanced High Temperature Turbine Seals Materials and Designs //Material Science Forum. 2005. V. 492–493. P. 21–26.

    4. Simms N.J., Norton J.F., McColvin G. Performance of candidate gas turbine abradeable seal materials in high temperature combustion atmospheres //Materials and Corrosion. 2005. V. 56. P. 765–777.

    5. Solntsev S.S., Rozenenkova V.A., Mironova N.A., Gavrilov S.V. SiC–Si3N4–SiO2 high temperature coatings for metal fibers sealing materials //Glass and ceramics. 2011. V. 68. №5–6. P. 194–196.

    6. Kablov E.N., Solncev S.S., Rozenenkova V.A., Mironova N.A. Sovremennye polifunkcio-nal'nye vysokotemperaturnye pokrytija dlja nikelevyh splavov, uplotnitel'nyh metallicheskih voloknistyh materialov i berillievyh splavov [Modern multifunctional high temperature coatings for nickel alloys, sealing metal fibrous materials and beryllium alloys] //Novosti materialovedenija. Nauka i tehnika. 2013. №1. St. 5 (materialsnews.ru).

    7. Abraimov N.V. Vysokotemperaturnye materialy i pokrytija dlja gazovyh turbin [High-temperature materials and coverings for gas turbines]. M.: Mashinostroenie. 1993. 336 s. 

    8. Nychka J.A., Clarke D.R. Quantification of Aluminum Outward Diffusion During Oxidation of FeCrAl Alloys //Oxidation of Metals. 2005. V. 63. №5–6. P. 324–352.

    9. Clemendot F., Gras J.M., van Duysen J.C. Influence of yttrium on high temperature behavior of Fe–Cr–Al–Y alloys //J. Phys. IV France. 1993. V. 3. P. 291–299.

    10. Mennicke C., Schumann E., Ruhle R.J. et al. The Effect of Yttrium on the Growth Process and Microstructure of α-Al2O3 on FeCrAl //Oxidation of Metals. 1998. V. 49. №5–6. P. 455–466.

    11. Amano T. High-temperature oxidation of FeCrAl (Y, Pt) alloys in oxygen-water vapour //Materials at high temperatures. 2011. V. 28. №4. P. 342–348.

    12. Pint B.A., Haynes J.A., More K.L. et al. Compositionaleffects on Aluminide Oxidation Performance: Objectives for Improved Bond Coats //ASM-TMS Superalloys–2000, Seven Springs, PA, Sept. 2000.

    13. Amano T., Takezawa Y., Shiino A., Shishido T. Surface morphology of scale on FeCrAl (Pd, Pt, Y) alloys //Journal of alloys and Compounds. 2008. V. 452. №1. P. 16–22.

    14. Amano T. High-temperature oxidation resistance of Al2O3-forming heat-resisting alloys with noble metal and rare earth additions //Materials and Corrosion. 2011. V. 62. №7. P. 659–667.

    15. Ballard D.L., Plichak А.L. The use of Precious-metal-modified Nickel-based Superalloys for Thin Gage Apllications //JOM. 2010. V. 62. P. 45–47.

    16. Migunov V.P., Farafonov D.P. Issledovanie osnovnyh jekspluatacionnyh svojstv novogo klassa uplotnitel'nyh materialov dlja protochnogo trakta GTD [Research of the main operational properties of new class of sealing materials for flowing path of GTD] //Aviacionnye materialy i tehnologii. 2011. №3. S. 15–20.

    17. Migunov V.P., Farafonov D.P., Degovec M.L., Stupina T.I. Uplotnitel'nye materialy dlja pro-tochnogo trakta GTD [Sealing materials for flowing path of GTD] //Aviacionnye materialy i tehnologii. 2012. №S. S. 94–97.

    18. Solncev S.S., Rozenenkova V.A., Mironova N.A., Gavrilov S.V. Vysokotemperaturnye tonkoplenochnye pokrytija dlja uplotnitel'nyh materialov iz metallicheskih volokon [High-temperature thin-film coverings for sealing materials from metal fibers] //Aviacionnye materialy i tehnologii. 2012. №1. S. 30–36.

    19. Migunov V.P., Farafonov D.P., Degovec M.L. Istiraemyj uplotnitel'nyj material na osnove volokon iz mednyh splavov [Abraded sealing material on the basis of fibers from copper alloys] //Trudy VIAM. 2014. №9. Ct. 04 (viam-works.ru).

    20. Afanas'ev-Hodykin A.N., Ryl'nikov V.S., Farafonov D.P. Tehnologija pajki poristo-voloknistogo materiala iz splava tipa «fehral'» dlja uplotnenija protochnoj chasti GTD [Technology of the soldering of porous fibrous material from fekhral type alloy for consolidation of flowing part of GTD] //Trudy VIAM. 2014. №1. Ct. 02 (viam-works.ru).

    21. Farafonov D.P., Degovec M.L., Serov M.M. Issledovanie svojstv i tehnologicheskih parametrov poluchenija metallicheskih volokon dlja istiraemyh uplotnitel'nyh materialov aviacionnyh GTD [Research of properties and technological parameters of receiving metal fibers for abraded sealing materials of aviation GTD] //Trudy VIAM. 2014. №7. Ct. 02 (viam-works.ru).

    22. Kablov E.N., Ospennikova O.G., Bazyleva O.A. Litejnye konstrukcionnye splavy na osnove aljuminida nikelja [Cast structural alloys on the basis of nickel aluminide] //Dvigatel'. 2010. №4. S. 24–25.

    23. Kablov E.N., Buntushkin V.P., Povarova K.B. i dr. Malolegirovannye legkie zharoprochnye vysokotemperaturnye materialy na osnove intermetallida Ni3Al [The low-alloyed easy heat resisting high-temperature materials on the basis of Ni3Al intermetallic compound] //Metally. 1999. №1. S. 58–65.

    24. Buntushkin V.P., Kablov E.N., Bazyleva O.A., Morozova G.I. Splavy na osnove aljuminidov nikelja [Alloys on the basis of nickel aluminides] //MiTOM. 1999. №1. S. 32–34.

Полнотекстовая версия
">Full version
8.

DOI: 10.18577/2071-9140-2015-0-3-60-63

UDC: 669.872

Pages:: 60-63

Yu.A. Khokhlov1, N.M. Berezin1, V.A. Bogatov2, A.G. Krynin3

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute», admin@viam.ru
[2] Federal State Unitary Enterprise «All-Russian Scientific Research Institute of Aviation Materials»
[3] Technoinfo ltd

Reactive magnetron deposition of indium oxide alloyed with tin with the use of operating pressure control

The reasons of instability of magnetron deposition rate and optic-physical properties of indium oxide coating alloyed with tin were considered. Possibility of stabilization of magnetron deposition process by means of control of working pressure changing and correction of working gas flow rate was shown.

Keywords: reactive deposition, planar magnetron, ITO coating

Reference List

    1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitija materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative development of VIAM Federal State Unitary Enterprise of GNTs Russian Federation on implementation «The strategic directions of development of materials and technologies of their processing for the period till 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33.

    2. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] //Vse materialy. Jenciklopedicheskij spravochnik. 2008. №3. S. 2–14.

    3. Kablov E.N. Shestoj tehnologicheskij uklad [Sixth technological way] //Nauka i zhizn'. 2010. №–4. S. 2–7.

    4. Krynin A.G., Hohlov Ju.A., Bogatov V.A., Kisljakov P.P. Prozrachnye interferencionnye pokrytija dlja funkcional'nyh materialov osteklenija [Transparent interferential coatings for functional materials of glazing] //Trudy VIAM. 2013. №11. St. 05 (viam-works.ru).

    5. Bogatov V.A., Kondrashov S.V., Hohlov Ju.A. Mnogofunkcional'nye opticheskie pokrytija i materialy [Multifunction optical coatings and materials] //Aviacionnye materialy i tehnologii. 2012. №S. S. 343–348.

    6. Kurdesau F., Khripunov G., da Cunha A.F. et al. Comparative study of ITO layers deposited by DC and RF magnetron sputtering at room temperature //Journal of Non-Crystalline Solids. 2006. V. 352. №19–20. P. 1466–1470.

    7. Hohlov Ju.A., Krynin A.G., Bogatov V.A., Kisljakov P.P. Opticheskie konstanty tonkih plenok oksida indija, legirovannogo olovom, osazhdennyh na polijetilentereftalatnuju plenku metodom reaktivnogo magnetronnogo raspylenija (blizhnjaja infrakrasnaja oblast' spektra) [Optical constants of thin films of the indium oxide alloyed by tin, besieged on polietilentereftalatny film method of reactive magnetron sputtering (near infrared region of range)] //Aviacionnye materialy i tehnologii. 2013. №1. S. 24–28.

    8. Mientus R., Ellmer K. Reactive magnetron sputtering of tin-doped indium oxide (ITO): influence of argon pressure and plasma excitation mode //Surface and Coatings Technology. 2001. V. 142–144. P. 748–754.

    9. Kisljakov P.P., Hohlov Ju.A., Krynin A.G., Kondrashov S.V. Poluchenie i primenenie polimernoj plenki s prozrachnym jelektroprovodjashhim pokrytiem na osnove oksida indija, legirovannogo olovom [Receiving and application of polymer film with transparent electroconducting coating on the basis of the indium oxide alloyed by tin] //Trudy VIAM. 2013. №11. St. 06 (viam-works.ru).

    10. Komlev A.E., Shapovalov V.I., Shutova N.S. Magnetronnyj razrjad v srede argona i kisloroda pri osazhdenii plenki oksida titana [Magnetronny discharge in the environment of argon and oxygen at titanium oxide film deposition] //ZhTF. 2012. T. 82. №7. S. 134–136. 

    11. Baroch P., Musil J., Vlcek J. et al. Reactive magnetron sputtering of TiOx films //Surface & Coatings Technology. 2005. V. 193. P. 107–111.

    12. Bogatov V.A., Kondrashov S.V., Hohlov Ju.A. Poluchenie gradientnogo pokrytija oksinitrida aljuminija metodom reaktivnogo magnetronnogo raspylenija [Receiving gradient covering oksinitrida aluminum method of reactive magnetron sputtering] //Aviacionnye materialy i tehnologii. 2010. №3. S. 19–21.

    13. Kuz'michev A.I. Magnetronnye raspylitel'nye sistemy. Kn. 1. Vvedenie v fiziku i tehniku magnetronnogo raspylenija [Magnetronnye spraying systems. Book 1. Introduction in physics and equipment of magnetron sputtering]. K.: Avers. 2008. 244 s.

    14. Gorjanca T.C., Leonga D., Py C., Rotha D. Room temperature deposition of ITO using r.f. magnetron sputtering //Thin Solid Films. 2002. V. 413. P. 181–185.

    15. Jeong S.H., Lee J.W., Lee S.B., Boo J.H. Deposition of aluminum-doped zincoxide films by RF magnetron sputtering and study of their structural, electrical and optical properties //Thin Solid Films. 2003. V. 435. P. 78–82.

    16. Hohlov Ju.A., Bogatov V.A., Berezin N.M. Stabilizacija reaktivnogo magnetronnogo osazhdenija magnitnym polem [Stabilization of reactive magnetronny sedimentation by magnetic field] //Fizika i himija obrabotki materialov. 2012. №5. S. 46–50. 

    17. Marchenko V.A. Processy na poverhnosti misheni pri reaktivnom raspylenii V v Ar–O2 sredah [Processes on target surface at reactive spraying V environments in Ar–O2] //Izvestija RAN. Serija fizicheskaja. 2009. T. 73. №7. S. 920–923.

    18. Bogatov V.A., Hohlov Ju.A., Sytyj Ju.V., Zhadova N.S. Vlijanie obrabotki v razrjade s zamknutym drejfom jelektronov na adgezionnye svojstva i prochnost' kleevyh soedinenij polimerov [Processing influence in discharge with the closed drift of electrons on adhesive properties and durability of glued joints of polymers] //Klei. Germetiki. Tehnologii. 2011. №9. S. 27–31.

    19. Krylova T.N. Interferencionnye pokrytija [Interferential coverings]. L.: Mashinostroenie. 1973. 224 s. 

    20. Krynin A.G., Hohlov Ju.A. Opticheskie harakteristiki termostabilizirovannoj polijetilen-tereftalatnoj plenki, ispol'zuemoj dlja funkcional'nyh materialov osteklenija [Optical characteristics of the thermostabilized polietilentereftalatny film used for functional materials of glazing] //Aviacionnye materialy i tehnologii. 2013. №4. S. 31–34.

    21. Tehnologija tonkih plenok [Technology of thin films] /Pod red. L. Majssela, R. Glenga. M.: Sovetskoe radio. 1977. S. 305–344.

Полнотекстовая версия
">Full version
9.

DOI: 10.18577/2071-9140-2015-0-3-64-68

UDC: 621.746

Pages:: 64-68

A.I. Kovtunov1, Yu.Yu. Khokhlov1, S.V. Myamin1

[1] Togliatti State University 14, Belorusskaya St., Togliatti, 445667, Russia Telephone: +7 (8482) 54-63-99, +7 (8482) 53-93-32, office@tltsu.ru

Technology of formation and properties of composite foams

A liquid-phase technology formation of foamed aluminum-titanium, foamed aluminum-iron, and foamed aluminum-nickel composite materials has been offered. Tests of bonding strength of foamed composite layers, compression strength and material density have been done.

Keywords: foamed aluminum, composite material, aluminum melt, flux, granules.

Reference List

    1. Pol'kin I.S. Penoaljuminij budushhego – penokompozit [Future foamed aluminum – penokompozit] //Tehnologija legkih splavov. 2006. №1–2. S. 210–211.

    2. Kovtunov A.I., Semistenov D.A., Hohlov Ju.Ju., Chermashenceva T.V. Teplovye uslovija formirovanija penoaljuminija fil'traciej cherez vodorastvorimye soli [Thermal conditions of forming of foamed aluminum filtering through water soluble salts] //Litejshhik Rossii. 2011. №6. S. 43–45.

    3. Kovtunov A.I., Semistenov D.A., Hohlov Ju.Ju., Chermashenceva T.V. Issledovanie processov formirovanija penoaljuminija fil'traciej cherez vodorastvorimye soli [Research of processes of forming of foamed aluminum by filtering through water soluble salts] //Tehnologija legkih splavov. 2011. №4. S. 74–78.

    4. Kovtunov A.I., Hohlov Ju.Ju., Semistenov D.A. Issledovanie fiziko-mehanicheskih svojstv penoaljuminija, poluchennogo fil'traciej cherez vodorastvorimye soli [Research of physicomechanical properties of the foamed aluminum received by filtering through water soluble salts] //Zagotovitel'nye proizvodstva v mashinostroenii. 2012. №6. S. 37 –47.

    5. Kovtunov A.I., Mjamin S.V. Issledovanie tehnologicheskih i mehanicheskih svojstv sloistyh titanoaljuminievyh kompozicionnyh materialov, poluchennyh zhidkofaznym sposobom [Research of technological and mechanical properties of the layered titanoalyuminiyevy composite materials received in the liquid-phase way] //Aviacionnye materialy i tehnologii. 2013. №1. S. 9–12.

    6. Kovtunov A.I., Chermashenceva T.V., Mjamin S.V. Issledovanie processov zhidkofaznogo formirovanija pokrytij na osnove aljuminidov nikelja [Research of processes of liquid-phase forming of coverings on the basis of nickel aluminides] //Uprochnjajushhie tehnologii i pokrytija. 2013. №4. S. 24–28.

    7. Kovtunov A.I., Mjamin S.V., Chermashenceva T.V. Issledovanie processov smachivanija stali aljuminiem pri proizvodstve sloistyh kompozitov [Research of processes of wetting became aluminum by production of layered composites] //Svarochnoe proizvodstvo. 2011. №3. S. 8–11.

    8. Kolachev B.A., Elagin V.I., Livanov V.A. Metallovedenie i termicheskaja obrabotka cvetnyh metallov i splavov [Metallurgical science and thermal processing of non-ferrous metals and alloys]. M.: MISiS. 1999. 416 s.

    9. Galjan N.N., Rjabcev A.D. Poluchenie aljuminidov zheleza metodom jelektroshlakovogo pereplava [Receiving aluminides of iron by method electroslag pereplava] //Metallurgija i obrabotka metallov. 2003. №.6. S. 20–22.

Полнотекстовая версия
">Full version
10.

DOI: 10.18577/2071-9140-2015-0-3-69-78

UDC: 629.7.023

Pages:: 69-78

A.E. Kutyrev1, S.A. Karimova2, T.G. Pavlovskaya3, Ya.S. Kuzin3

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute» State research center of the Russian Federation, admin@viam.ru
[3] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute», admin@viam.ru

Research of properties degradation of protective combined coatings applied on aluminum alloys to develop methods of forecasting of their service life

Impedance spectroscopy method was applied for assessment of service life of a protective combined coating (PCC) applied on aluminum alloy. As the coating consists of different layers, in particular from anode-oxide coating (AOC) and paint coating (PC) sharply differing in terms of physical and chemical properties, it was established that determination of protective ability should be carried out separately with the use of two types of samples - samples with AOC and samples with PCC. The values characterizing the protective ability of both types of coatings and their time dependence have been determined. According to the obtained results, evaluation calculations have been made for definition of service life of both components of the combined coating. Some aspects of determination of joint protective ability of the coating were discussed.

Keywords: impedance spectroscopy, anode-oxide coating, paint coating, protective combined coating

Reference List

    1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitija materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative development of VIAM Federal State Unitary Enterprise of GNTs Russian Federation on implementation «The strategic directions of development of materials and technologies of their processing for the period till 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33.

    2. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] //Vse materialy. Jenciklopedicheskij spravochnik. 2008. №3. S. 2–14.

    3. Gunjaev G.M., Kablov E.N., Aleksashin V.M. Modificirovanie konstrukcionnyh ugleplastikov uglerodnymi nanochasticami [Modifying constructional ugleplastikov carbon nanoparticles] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 5–11.

    4. Poljakova A.V., Krivushina A.A., Gorjashnik Ju.S., Jakovenko T.V. Ispytanija na mikrobiologicheskuju stojkost' v uslovijah teplogo i vlazhnogo klimata [Tests for microbiological firmness in the conditions of warm and humid climate] //Trudy VIAM. 2013. №7. St. 06 (viam-works.ru).

    5. Hohlatova L.B., Kolobnev N.I., Antipov V.V., Karimova S.A., Rudakov A.G., Oglodkov M.S. Vlijanie korrozionnoj sredy na skorost' rosta treshhiny ustalosti v aljuminievyh splavah [Influence of the corrosion environment on the growth rate of crack of fatigue in aluminum alloys] //Trudy VIAM. 2013. №3. St. 05 (viam-works.ru).

    6. Kablov E.N. Korrozija ili zhizn' [Corrosion or life] //Nauka i zhizn'. 2012. №11. S. 17–21.

    7. Karimova S.A., Zhilikov V.P., Mihajlov A.A. i dr. Naturno-uskorennye ispytanija alju-minievyh splavov v uslovijah vozdejstvija morskoj atmosfery [Natural accelerated tests of aluminum alloys in the conditions of influence of the sea atmosphere] //Korrozija: materialy, zashhita. 2012. №10. S. 1–3.

    8. Kurs M.G., Karimova S.A. Naturno-uskorennye ispytanija: osobennosti metodiki i sposoby ocenki korrozionnyh harakteristik aljuminievyh splavov [Natural accelerated tests: features of technique and ways of assessment of corrosion characteristics of aluminum alloys] //Aviacionnye materialy i tehnologii. 2014. №1. S. 51–57.

    9. Semjonychev V.V., Smirnova T.B. O vozmozhnosti ocenki poristosti pokrytij potenciostat-icheskimi metodami [About possibility of assessment of porosity of coverings potentsiostatichesky methods] //Aviacionnye materialy i tehnologii. 2009. №2. S. 7–10.

    10. Dornbusch M. The use of modern electrochemical methods in the development of corrosion protective coatings //Progress in Organic Coatings. 2008. V. 61. P. 240–244. 

    11. Stojnov Z.B., Grafov B.M., Savova-Stojnova B., Elkin V.V. Jelektrohimicheskij impedans [Electrochemical impedance]. M.: Nauka. 1991. 336 s.

    12. Mansfeld F. Use of electrochemical impedance spectroscopy for the study of corrosion protection by polymer coating //Journal of Applied Electrochemistry. 1995. V. 25. P. 187–202.

    13. Liu X., Xiong J., Lv Y., Zuo Y. Study on corrosion electrochemical behavior of several different coating systems by EIS //Progress in Organic Coatings. 2009. V. 64. №4. P. 497–503.

    14. Bordziłowski J., Królikowska A., Bonora P.L., Maconi I., Sollich A. Underwater EIS measurements //Progress in organic coatings. 2010. V. 67. №4. Р. 414–419.

    15. Kendig M., Scully J. Basic aspects of electrochemical impedance application for the life prediction of organic coating on metals //Corrosion. 1990. V. 46. P. 22–29.

    16. Scully J., Hensley S. Life time prediction for organic coating on steel and a magnesium alloy using electrochemical impedance methods //Corrosion. 1994. V. 50. P. 705–706.

    17.Shreepathi S., Guin A.K., Naik S.M., Vattipalli M.R. Service life prediction of organic coatings: electrochemical impedance spectroscopy vs actual service life //J. Coat. Technol. Res. 2011. V. 8. №2. P. 191–200.

    18. van der Weijde D.H., van Westing E.P.M., Ferrari G.M., de Wit J.H.W. Lifetime prediction of organic coating with impedance spectroscopy //Polymer Material Science Engineering. 1996. V. 74. P. 12–13.

    19. Floyd F.L., Avudaiappan S., Gibson J. and other. Using Electrochemical Impedance Spectroscopy to Predict the Corrosion Resistance of Unex-posed Coated Metal Panels //Prog. Org. Coat. 2009. V. 66. P. 8–34.

    20. Karimova S.A., Pavlovskaja T.G. Razrabotka sposobov zashhity ot korrozii konstrukcij, rabotajushhih v uslovijah kosmosa [Development of ways of corrosion protection of the designs working in the conditions of space] //Aviacionnye materialy i tehnologii. 2013. №S1. S. 35–40.

    21. Rastvor dlja uplotnenija anodno-oksidnogo pokrytija aljuminievyh splavov [Solution for consolidation of anode oxide coating of aluminum alloys]: pat. 2447201 Ros. Federacija; opubl. 10.04.2012.

    22. Hohlov V.V., Kutyrev A.E., Bautin V.A., Dement'eva E.S. Vlijanie modificirovanija poverhnosti metallov i splavov pod vozdejstviem ftoridov na fiziko-himicheskie processy, protekajushhie na geterofaznoj granice [Influence of modifying of surface of metals and alloys under the influence of fluorides on the physical and chemical processes proceeding on heterophase border] //Korrozija: materialy i zashhita. 2004. №9. S. 2–9.

    23. Kozlov I.A., Pavlovskaja T.G., Volkov I.A. Vlijanie poljarizujushhego toka na svojstva plazmennogo jelektroliticheskogo pokrytija dlja magnievyh splavov sistemy Mg‒Zn‒Zr [Influence of polarizing current on properties of plasma electrolytic covering for magnesium alloys of Mg‒Zn‒Zr system] //Aviacionnye materialy i tehnologii. 2013. №3. S. 7–12.

    24. Chebotarevskij V.V., Kondrashev Je.K. Tehnologija lakokrasochnyh pokrytij v mashinostroenii [Technology of paint coatings in mechanical engineering]. M.: Mashinostroenie. 1978. 295 s.

    25. Kutyrev A.E., Andreev Ju.Ja. Termodinamicheskij raschet kriticheskih potencialov sel-ektivnogo rastvorenija splavov v sistemah Ag–Au i Cu–Au [Thermodynamic calculation of critical potentials of the selection dissolution of alloys in Ag–Au and Cu–Au systems] //Zashhita metallov. 2007. T. 43. №2. S. 152–159.

    26. Kendig M.W. Comments on the use of electrochemical impedance for evaluation of disbonding of organic films //Journal оf Applied Electrochemistry Letter. 1997. V. 27. P. 113.

Полнотекстовая версия
">Full version
11.

DOI: 10.18577/2071-9140-2015-0-3-79-83

UDC: 678.8

Pages:: 79-83

N.V. Antyufeeva1, V.M. Aleksashin1, Yu.V. Stolyankov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Polymer composite curing degree evaluation by thermal analysis test methods

Owing to excellent strength characteristics and low cost of manufacture, CFRP are nowadays widely used in airframe; there is also a steady tendency in increasing of their production volumes. Quality and reliability of items made of carbon fiber composite materials depends on properties of prepregs and CFRP used for their production. According to the international requirements, thermal analysis tests of prepregs and polymer composites are an essential part of product acceptance specification. Normalized polymer composite materials curing characteristics derived from differential scanning calorimetry (DSC) are used as standard specified values. Resin curing degree is one of the most important quality indexes of polymer composite materials of this kind.

Keywords: thermal analysis, polymer composite material, technique, composite material curing degree

Reference List

    1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitija materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative development of VIAM Federal State Unitary Enterprise of GNTs Russian Federation on implementation «The strategic directions of development of materials and technologies of their processing for the period till 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33.

    2. Kablov E.N. Himija v aviacionnom materialovedenii [Chemistry in aviation materials science] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 3–4.

    3. Gunjaev G.M., Kablov E.N., Aleksashin V.M. Modificirovanie konstrukcionnyh ugleplastikov uglerodnymi nanochasticami [Modifying constructional ugleplastikov carbon nanoparticles] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 5–11.

    4. Prepregi i izdelie, vypolnennoe iz nego [Prepregs and the product which has been executed of it]: pat. 2427594 Ros. Federacija; opubl. 21.12. 2009.

    5. Muhametov R.R., Ahmadieva K.R., Chursova L.V., Kogan D.I. Novye polimernye svjazujushhie dlja perspektivnyh metodov izgotovlenija konstrukcionnyh voloknistyh PKM [New polymeric binding for perspective methods of manufacturing of constructional fibrous PСM] //Aviacionnye materialy i tehnologii. 2011. №2. S. 38–42.

    6. Antjufeeva N.V., Aleksashin V.M., Zhelezina G.F., Stoljankov Ju.V. Metodicheskie podhody termoanaliticheskih issledovanij dlja ocenki svojstv prepregov i ugleplastikov [Methodical approaches of thermoanalytical researches for assessment of properties of prepregs and ugleplastikov] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №4. S. 18–27.

    7. Dushin M.I., Hrul'kov A.V., Muhametov R.R., Chursova L.V. Osobennosti izgotovlenija izdelij iz PKM metodom propitki pod davleniem [Features of manufacturing of products from PKM impregnation method under pressure] //Aviacionnye materialy i tehnologii. 2012. №1. S. 18–26.

    8. Dushin M.I., Hrul'kov A.V., Platonov A.A., Ahmadieva K.R. Bezavtoklavnoe formovanie ugleplastikov na osnove prepregov, poluchennyh po rastvornoj tehnologii [Bezavtoklavnoye formation ugleplastikov on the basis of the prepregs received on solution technology] //Aviacionnye materialy i tehnologii. 2012. №2. S. 43–48.

    9. Dushin M.I., Hrul'kov A.V., Muhametov R.R. Vybor tehnologicheskih parametrov avtoklavnogo formovanija detalej iz polimernyh kompozicionnyh materialov [Choice of technological parameters of avtoklavny formation of details from polymeric composite materials] //Aviacionnye materialy i tehnologii. 2011. №3. S. 20–26.

    10. Sharova I.A., Petrova A.P. Obzor po materialam mezhdunarodnoj konferencii po klejam i germetikam (WAC-2012, Francija) [The overview on materials of the international conference on glues and hermetics (WAC-2012, France)] //Trudy VIAM. 2013. №8. St. 06 (viam-works.ru).

    11. Standard Test Method for Heat of Reaction of Thermally Reactive Materials by Differential Scanning Calorimetry (DSC) ASTM E2160-04.

    12. Standard Test Method for Arrhenius Kinetic Constants for Thermally Unstable Materials ASTM E698-05.

    13. Sistemy polimernye s usileniem i bez usilenija aviacionno-kosmicheskogo naznachenija. Metod ispytanija s pomoshh'ju differencial'noj skanirujushhej kalorimetrii  DIN 65467-1999 [Systems polymeric with strengthening and without strengthening of aerospace assignment. Test method by means of differential scanning calorimetry of DIN 65467-1999].

    14. Plastmassy. Differencial'naja skanirujushhaja kalorimetrija (DSC). Chast' 2. Opredelenie temperatury steklovanija. ISO 11357-2:1999. [Plastic. Differential scanning calorimetry (DSC). Part 2. Determination of glass transition temperature. ISO 11357-2:1999]

    15. Plastmassy. Differencial'naja skanirujushhaja kalorimetrija (DSC). Chast' 5. Opredelenie harakteristicheskih temperatur i vremeni po krivym reakcii, opredelenie jental'pii reakcii i stepeni prevrashhenija ISO 11357-5:1999 [Plastic. Differential scanning calorimetry (DSC). Part 5. Determination of characteristic temperatures and time on reaction curves, definition of entalpiya of reaction and extent of transformation. ISO 11357-5:1999].

    16. AITM. Airbus Industrie Test Method Determination of the extent of cure Differetial scanning calorimetry AIMS 3-0008.

    17. Informacionnye zhurnaly dlja pol'zovatelej sistem termicheskogo analiza  METTLER TOLEDO USERCOM [Information magazines for users of systems of the thermal analysis of METTLER TOLEDO USERCOM]. 2001. №14. S. 10–12.

    18. Informacionnye zhurnaly dlja pol'zovatelej sistem termicheskogo analiza METTLER TOLEDO USERCOM [Information magazines for users of systems of the thermal analysis of METTLER TOLEDO USERCOM]. 2010. №27. S. 17–19.

    19. Shestak Ja. Teorija termicheskogo analiza [Theory of the thermal analysis]. M.: Mir. 1987. S. 156–175.

Полнотекстовая версия
">Full version
12.

DOI: 10.18577/2071-9140-2015-0-3-84-89

UDC: 620.179

Pages:: 84-89

A.S. Boychuk1, A.S. Generalov1, A.V. Stepanov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

NDT monitoring of CFRP structural health by ultrasonic phased array technique

The paper is dedicated to the ultrasonic phased array (UPA) applied for structural health monitoring of high-loaded CFRP used in aviation equipment. Principles of phased array technique and most dangerous types of damages in CERP are shortly described. High-performance NDT technology suitable for periodic examination of airframe structures is suggested. Results of numerical estimation of detection probability of impact damages and exfoliation by UPA technique are given. UPA implementation experience for development and efficiency estimation of integrated CFRP structural health monitoring system based on FBGA for impact damage detection is described.

Keywords: carbon fiber reinforced plastics (CFRP), non-destructive testing, ultrasonic testing, phased array

Reference List

    1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitija materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative development of VIAM Federal State Unitary Enterprise of GNTs Russian Federation on implementation «The strategic directions of development of materials and technologies of their processing for the period till 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33.

    2. Kablov E.N., Kondrashov S.V., Jurkov G.Ju. Perspektivy ispol'zovanija uglerodsoderzhashhih nanochastic v svjazujushhih dlja polimernyh kompozicionnyh materialov [Perspectives of use of carbon-containing nanoparticles in binding for polymeric composite materials] //Rossijskie nanotehnologii. 2013. T. 8. №3–4. S. 24–42.

    3. Dement'eva L.A., Serezhenkov A.A., Bocharova L.I., Anihovskaja L.I. Kleevye prepregi i kompozicionnye materialy na ih osnove [Glue prepregs and composite materials on their basis] //Klei. Germetiki. Tehnologii. 2008. №1. S. 14–16.

    4. Lukina N.F., Dement'eva L.A., Serezhenkov A.A., Kotova E.V., Senatorova O.G., Sidel'nikov V.V., Kucevich K.E. Kleevye prepregi i kompozicionnye materialy na ih osnove [Glue prepregs and composite materials on their basis] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 53–57.

    5. Trostjanskaja E.B., Mihajlin Ju.A., Buharov S.V. Tendencii primenenija i razvitija kompozicionnyh materialov v samoletostroenii [Tendencies of application and development of composite materials in aircraft construction] //Aviacionnaja promyshlennost'. 2002. №2. S. 18–22.

    6. Karimbaev T.D., Skibin V.A. Volokna i kompozicionnye materialy na ih osnove dlja sozdanija perspektivnyh dvigatelej [Fibers and composite materials on their basis for creation of perspective engines] //Konversija v mashinostroenii. 2000. №5. S. 74–78.

    7. Poliimidnoe svjazujushhee dlja armirovannyh plastikov, prepreg na ego osnove i izdelie, vypolnennoe iz nego [Polyimide binding for the reinforced plastics, prepreg on its basis and the product which has been executed of it]: pat. 2394857 Ros. Federacija; opubl. 07.05.2009.

    8. Jepoksidnoe svjazujushhee, prepreg na ego osnove i izdelie, vypolnennoe iz nego [Epoxy binding, prepreg on its basis and the product which has been executed of it]: pat. 2424259 Ros. Federacija; opubl. 22.10.2009.

    9. Kogan D.I., Popov Ju.O., Hrul'kov A.V., Krivonos V.V. Perspektivnye kompozicionnye materialy dlja sozdanija silovyh jelementov vertoletnyh lopastej [Perspective composite materials for creation of power elements of helicopter blades] /V sb. tezisov dokl. III Mezhdunarodnoj nauch.-tehnich. konf. molodyh uchenyh i specialistov «Sovremennye problemy ajerokosmicheskoj nauki i tehniki» (SPAN-2004). M. 2004. S. 25–26.

    10. Chursova L.V., Dushin M.I., Hrul'kov A.V., Muhametov R.R. Osobennosti tehnologii izgotovlenija detalej iz kompozicionnyh materialov metodom propitki pod davleniem [Features of manufacturing techniques of details from composite materials impregnation method under pressure] /V sb. tezisov dokl. mezhotraslevoj nauch.-tehnich. konf. «Kompozicionnye materialy v aviakosmicheskom materialovedenii», posvjashhennoj 100-letiju so dnja rozhdenija chl.-kor. A.T. Tumanova. M.: VIAM. 2009. S. 17–18.

    11. Dushin M.I., Hrul'kov A.V., Muhametov R.R. Vybor tehnologicheskih parametrov avtoklavnogo formovanija detalej iz polimernyh kompozicionnyh materialov [Choice of technological parameters of avtoklavny formation of details from polymeric composite materials] //Aviacionnye materialy i tehnologii. 2011. №3. S. 20–26.

    12. Hrul'kov A.V., Dushin M.I., Popov Ju.O., Kogan D.I. Issledovanija i razrabotka avtoklavnyh i bezavtoklavnyh tehnologij formovanija PKM [Researches and development of avtoklavny and bezavtoklavny technologies of formation of PСM] //Aviacionnye materialy i tehnologii. 2012. №S. S. 292–301.

    13.Tehnologija proizvodstva izdelij i integral'nyh konstrukcij iz kompozicionnyh materialov v mashinostroenii [The production technology of products and integral designs from composite materials in mechanical engineering] /Pod red. A.G. Bratuhina, V.S. Bogoljubova, O.S. Sirotkina. M.: Gotika. 2003. 516 s.

    14. Kogan D.I., Chursova L.V., Petrova A.P. Tehnologija izgotovlenija PKM sposobom propitki plenochnym svjazujushhim [PСM manufacturing techniques in the way of impregnation by the film binding] //Klei. Germetiki. Tehnologii. 2011. №5. S. 25–29.

    15. Murashov V.V., Kosarina E.I., Generalov A.S. Kontrol' kachestva aviacionnyh detalej iz polimernyh kompozicionnyh materialov i mnogoslojnyh kleenyh konstrukcij [Quality control of aviation details from polymeric composite materials and multi-layer kleeny designs] //Aviacionnye materialy i tehnologii. 2013. №3. S. 65–70.

    16. Dalin M.A., Generalov A.S., Bojchuk A.S., Lozhkova D.S. Osnovnye tendencii razvitija akusticheskih metodov nerazrushajushhego kontrolja [Main tendencies of development of acoustic methods of non-destructive testing] //Aviacionnye materialy i tehnologii. 2013. №1. S. 64–69.

    17. Bojchuk A.S., Generalov A.S., Stepanov A.V., Juhackova O.V. Nerazrushajushhij kontrol' PKM s ispol'zovaniem ul'trazvukovyh fazirovannyh reshetok [Non-destructive testing of PСM with use of the ultrasonic phased grids] //Promyshlennye ASU i kontrollery. 2013. №2. S. 39–43.

    18. Bojchuk A.S., Stepanov A.V., Kosarina E.I., Generalov A.S. Primenenie tehnologii ul'trazvukovyh fazirovannyh reshetok v nerazrushajushhem kontrole detalej i konstrukcij aviacionnoj tehniki, izgotovljaemyh iz PKM [Application of technology of the ultrasonic phased grids in non-destructive testing of details and the designs of aviation engineering produced from PСM] //Aviacionnye materialy i tehnologii. 2013. №2. S. 41–46.

    19. Bojchuk A.S., Generalov A.S., Dalin M.A., Stepanov A.V. Nerazrushajushhij kontrol' tehnologicheskih narushenij sploshnosti T-obraznoj zony integral'noj konstrukcii iz PKM s ispol'zovaniem ul'trazvukovyh fazirovannyh reshetok [Non-destructive testing of technological violations of continuity of the Tee zone of integral design from PKM with use of the ultrasonic phased grids] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №10. S. 38–44.

    20. Introduction to Phased Array Ultrasonic Technology Applications: R/D Tech Guideline. 2004.

    21. Bojchuk A.S., Generalov A.S., Lozhkova D.S., Stepanov A.V. Ocenka verojatnosti ob-naruzhenija defektov v ugleplastikah pri ul'trazvukovoj defektoskopii s ispol'zovaniem fazirovannyh reshetok [Assessment of probability of detection of defects in ugleplastikakh at ultrasonic defektoskopiya with use of the phased grids] /V sb. tezisov dokl. XIX Mezhdunarodnoj nauch.-tehnich. konf. studentov i aspirantov «Radiojelektronika, jelektrotehnika i jenergetika». M.: NIU MJeI. 2013. S.132.

    22. Department of Defense Handbook: Nondestructive Evaluation System Reliability As-sessment, MIL-HDBK-1823A, 7 April 2009.

Полнотекстовая версия
">Full version
13.

DOI: 10.18577/2071-9140-2015-0-3-90-94

UDC: 620.1:681.785.5

Pages:: 90-94

K.V. Sorokin1, V.V. Murashov2

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute», admin@viam.ru
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Global trends in development of distributed fiber-optic sensor systems (review)

Global trends in development of distributed fiber-optic sensor systems were considered. Directions of development of distributed fiber-optic sensor systems and processing methods of information collected from them were investigated.

Keywords: fiber-optic sensor, informcomposite, smart polymer composite, fiber Bragg grating, distributed fiber-optic systems, quasi-distributed fiber-optic systems

Reference List

    1. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih perera-botki na period do 2030 goda [Strategic directions of development of materials and technologies of their processing for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17. 

    2. Guljaev I.N., Gunjaev G.M., Raskutin A.E. Polimernye kompozicionnye materialy s funkcijami adaptacii i diagnostiki sostojanija [Polymer composite materials with features of adaptation and diagnostic status] //Aviacionnye materialy i tehnologii. 2012. №S. S. 242–253.

    3. Sivakov D.V., Guljaev I.N., Sorokin K.V. i dr. Osobennosti sozdanija polimernyh kompozicionnyh materialov s integrirovannoj aktivnoj jelektromehanicheskoj aktjuatornoj sistemoj na osnove p'ezojelektrikov [Features create polymer composites with integrated active aktyuatornoy electromechanical system based on piezoelectric] //Aviacionnye materialy i tehnologii. 2011. №1. S. 31–34.

    4. Kablov E.N., Sivakov D.V., Guljaev I.N. i dr. Osobennosti Primenenie opticheskogo vo-lokna v kachestve datchikov deformacii v polimernyh kompozicionnyh materialah [The use of optical fibers as strain gauges in the polymer component, composite materials] //Vse materialy. Jenciklopedicheskij spravochnik. 2010. №3. S. 10–15.

    5. Kablov E.N., Sivakov D.V., Guljaev I.N. i dr. Osobennosti Metody issledovanija kon-strukcionnyh kompozicionnyh materialov s integrirovannoj jelektromehanicheskoj sistemoj [Methods for studying structural composite materials with an integrated electromechanical system] //Aviacionnye materialy i tehnologii. 2010. №4. S. 17–20.

    6. Kablov E.N., Sivakov D.V., Gulyaev I.N.et al. Application of optical fiber as strain gauges in polymer composite materials //Polymer Science. Series D. 2011. V. 4. №3. Р. 246–251.

    7. Sorokin K.V., Murashov V.V., Goncharov V.A., Fedotov M.Ju. Prognozirovanie razvitija defektov v konstrukcijah iz PKM sposobom opredelenija izmenenij zhestkosti pri ak-tjuirovanii materiala [Prediction of defects in structures of PCM method for determining changes stiffness aktyuirovanii material] //Aviacionnye materialy i tehnologii. 2011. №2. S. 20–22.

    8. Fedotov M.Ju. Budushhee – za kompozitami s intellektom [Future - for composites with intelligence] //Inzhenernaja gazeta. 2012. №9–10.

    9. Fedotov M.Ju., Sorokin K.V., Guljaev I.N., Shienok A.M. Izmenenie geometricheskogo profilja – innovacionnoe reshenie dlja ajerodinamiki [Changing the geometrical profile - an innovative solution for aerodynamics] //Aviacionnye materialy i tehnologii. 2012. №4. S. 55–57.

    10. Goncharov V.A., Shienok A.M., Sorokin K.V. i dr. Osobennosti Vozmozhnosti sensornyh sistem i intellektual'nyh PKM na ih osnove [Sensory systems and intelligent PCM based on them] //Vse materialy. Jenciklopedicheskij spravochnik. 2013. №2. S. 18–23.

    11. Goncharov V.A., Shienok A.M., Sorokin K.V. i dr. Osobennosti Modelirovanie infuzionnyh tehnologij izgotovlenija sloistyh polimernyh kompozicionnyh materialov [Simulation technology infusion laminating polymer composites] //Vse materialy. Jenciklopedicheskij spravochnik. 2013. №1. S.43–49.

    12. Seok Hyun Yun, Richardson D.J., Byoung Yoon Kim. Interrogation of fiber grating sensor arrays with a wavelength-swept fiber laser //Optics Letters. 1998. V. 23. №11. Р. 843–845.

    13. Müller M.S., El-Khozondar H.J., Buck T.C., Koch A.W. Analytical solution of four-mode coupling in shear strain loaded fiber Bragg grating sensors //Optics Letters. 2009. V. 34. №17. Р. 2622–2624.

    14. Murayama H., Kageyama K., Uzawa K. et al. Strain monitoring of a single lap joint with embedded fiber-optic distributed sensor //Structural Health Monitoring. 2012. V. 11. №3. Р. 325–344.

    15. Zaixuan Zhang, Shangzhong Jin, Jianfeng Wang et al. Recent progressin distributed optical fiber raman sensors //SPIE 8421, OFS2012 22-nd International Conference on Optical Fiber Sensors, 84210L (October 4, 2012); doi:10.1117/12.981387.

    16. Juarez J.C., Maier E.W., Kyoo Nam Choi, Taylor H.F. Distributed Fiber-Optic Intrusion Sensor System //Journal of Lightwave Technology. 2005. V. 23. №6. Р. 2081–2083.

Полнотекстовая версия
">Full version