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Aviation materials and technologies №2, 2015

Contents

  • T.V. Milevskaya, S.V. Ruschits, E.A. Tkachenko, S.M. Antonov

    Deformation behavior of high-strength aluminum alloys in conditions of hot deformation

    3-9
  • M.R. Plotnikova, A.M. Glezer

    Severe plastic deformation of amorphous nickel-based alloy

    10-13
  • E.N. Kablov, O.G. Ospennikova, N.V. Petrushin, E.M. Visik

    Single-crystal nickel-based superalloy of a new generation with low-density

    14-25
  • I.R. Aslanian, L.S. Schuster

    Electrolytic NiP coatings wear by fretting corrosion

    26-31
  • T.A. Nesterova, A.V. Zuev, M.M. Platonov

    Heat insulation material based on organic fiber for aircraft air conditioning systems

    32-38
  • E.K. Kondrashov, N.E. Malova

    Paint coatings based on copolymers of trifluorochloroethylene

    39-44
  • M.A. Guseva

    Cyanic esters are prospective thermosetting binders (review)

    45-50
  • E.V. Alifanov, A.M. Chaykun, M.A. Venediktova, I.S. Naumov

    Specialties of rubber compounds recipes based on ethylene-propylene rubbers and their application in the articles for special purpose (review)

    51-55
  • A.S. Generalov, A.S. Boychuk, M.A. Dalin, I.A. Dikov

    Inspection of PCM structures in access-limited areas by through-transition amplitude-phase velocimetric method

    56-60
  • V.A. Bolshakov, S.V. Kondrashov, Y.I. Merkulova, T.P. Dyachkova, G.Y. Yurkov, F.V. Ilyichyov

    Research of nanomodified carbon composites before and after hydrothermal aging

    61-66
  • L.S. Kozlova, S.V. Sibileva, D.V. Chesnokov, A.E. Kutyrev

    Corrosion inhibitors (review)

    67-75
  • E.N. Kablov, O.V. Startsev, I.M. Medvedev

    Review of international experience on corrosion and corrosion protection

    76-87
  • V.V. Murashov, K.S. Mishurov

    The determinations of carbon fiber reinforced plastics porosity in aircraft constructions by the ultrasonic method

    88-92
Содержание номера
1.

DOI: 10.18577/2071-9140-2015-0-2-3-9

UDC: 669.715:669.018.292

Pages:: 3-9

T.V. Milevskaya1, S.V. Ruschits2, E.A. Tkachenko1, S.M. Antonov2

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] South Ural State University

Deformation behavior of high-strength aluminum alloys in conditions of hot deformation

The technology of isothermal forging of geometrically-complex precise semis of aluminum alloys gets wider application in automotive industry. In the coming years, the implementation of these energy-efficient and resource-saving technologies in manufacture of products from high-strength aluminum alloys used in aviation and space equipment is expected. In this connection, there is a necessity to study thoroughly the deformation behavior of high-strength aluminum alloys in temperature-rate deformation conditions typical for the processes of isothermal forging. Deformation behavior in conditions of hot deformation of the high-strength, heat-treatable aluminum alloys of Al-Zn-Mg-Cu and Al-Li-Mg-Cu series is examined by the Gleeble-3800 complex. The obtained results show that in conditions of constant strain rate the deformation stresses fall with increasing deformation temperature, and the increase of deformation rate at a constant temperature of tests is accompanied by a flow stresses increase. Maximal stresses of deformation at stretching precisely match up with peak stress at compression conditions for both alloys. In order to analyze and predict the deformation behavior of materials, a model of a plastic flow is developed, taking into account the real mechanism of the deformation hardening, dynamic recovery and dynamic recrystallization.

Keywords: high-strength aluminum alloys, deformation behavior, hot deformation, strain rates, the model of a plastic flow, Zener-Hollomon parameter

Reference List

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2.

DOI: 10.18577/2071-9140-2015-0-2-10-13

UDC: 669.245

Pages:: 10-13

M.R. Plotnikova1, A.M. Glezer2

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Federal state unitary enterprise «I.P. Bardin Central Institute for ferrous metallurgy»

Severe plastic deformation of amorphous nickel-based alloy

In this paper, the influence of severe plastic deformation (SPD) on structure evolution and properties of the amorphous Ni44Fe29Co15Si2B10 alloy is analyzed. It is shown via the transmission electron microscopy method that SPD promoted growth of nanocrystals with the sizes below 20 nm homogeneously distributed in amorphous matrix. It is shown that SPD influenced also magnetic properties and micro-hardness of amorphous alloy. A method is proposed for development of magnetomechnical loops, which can be used to choose the mode of deformation-thermal treatment

Keywords: plastic deformation, amorphous alloys, nanocrystallization, disordered structures

Reference List

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3.

DOI: 10.18577/2071-9140-2015-0-2-14-25

UDC: 669.017.165:669.018.44

Pages:: 14-25

E.N. Kablov1, O.G. Ospennikova1, N.V. Petrushin1, E.M. Visik1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Single-crystal nickel-based superalloy of a new generation with low-density

The results of the new single-crystal superalloy VZhM7 development by the computer design method are hereby presented. VZhM7 alloy with crystallographic orientation <001> (density 8,39 g/cm3) has a high phase stability, high strength (tensile strength 1040 MPa at 20°C) and heat resistance (long-term strength 220 MPa at 1000°C on the 100 h basis). VZhM7 alloy is recommended for the rotor blades of gas turbine engines manufacture to operate at temperatures up to 1100°C and even up to 1150°C for brief time.

Keywords: single-crystal nickel-base superalloys, computer design, density, phase stability, phase and structural transformations, mechanical properties

Reference List

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    22. Sidorov V.V., Rigin V.E., Burcev V.T. Osobennosti vyplavki renijsoderzhashhih bezuglerodistyh zharoprochnyh splavov dlja lit'ja monokristallicheskih lopatok GTD [Features of smelting of reniysoderzhashchy carbon-free hot strength alloys for molding of single-crystal blades of GTD] /V sb.: Aviacionnye materialy i tehnologii. Vyp. «Vysokorenievye zharoprochnye splavy, tehnologija i oborudovanie dlja proizvodstva splavov i lit'ja monokristallicheskih turbinnyh lopatok GTD». M.: VIAM. 2004. S. 72–80.

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    25. Morozova G.I. Zakonomernost' formirovanija himicheskogo sostava g¢/g -matricy mnogokomponentnyh nikelevyh splavov [Pattern of forming of chemical composition of g¢/g -matrix of multicomponent nickel alloys] //DAN SSSR. 1991. T. 320. №6. S. 1413–1416.

    26. Yukawa N., Morinaga M., Ezaki H., Murata Y. Alloy design of superalloys by the d-electrons concept /Proc. of Conf. «High Temp. Alloys for Gas Turbines and Other Applications». Dordrecht: C.R.M. 1986. P. 935–944. 

    27. Ohno T., Watanabe R., Tanaka K. Development of a nickel-base single crystal superalloy containing molybdenum by an alloy designing method //J. Iron and Steel Inst. 1988. V. 74. №11. P. 133–140.

    28. Kablov E.N., Tolorajja V.N. VIAM – osnovopolozhnik otechestvennoj tehnologii lit'ja monokristallicheskih turbinnyh lopatok GTD i GTU [VIAM – the founder of domestic casting technology of single-crystal turbine blades of GTD and GTU] //Aviacionnye materialy i tehnolo-gii. 2012. №S. S. 105−117.

    29. Kablov E.N., Bondarenko Ju.A., Kablov D.E. Osobennosti struktury i zharoprochnyh svojstv monokristallov <001> vysokorenievogo nikelevogo zharoprochnogo splava, poluchennogo v uslovijah vysokogradientnoj napravlennoj kristallizacii [Features of structure and heat resisting properties of monocrystals of <001> high-rhenium nickel hot strength alloys received in the conditions of high-gradient directed crystallization] //Aviacionnye materialy i tehnologii. 2011. №4. S. 25–31.

    30. Epishin A.I., Svetlov I.L., Petrushin N.V., Loshchinin Yu.V., Link T. Segregation in single crystal nickel-base superalloys //Defect and Diffusion Forum. 2011. V. 309–310. P. 121–126.

    31. Kablov E.N., Svetlov I.L., Petrushin N.V. Nikelevye zharoprochnye splavy dlja lit'ja lo-patok s napravlennoj i monokristallicheskoj strukturoj (Chast' I) [Nickel hot strength alloys for molding of blades with the directed and single-crystal structure (Part I)] //Materialovedenie. 1997. №4. S. 32–39.

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4.

DOI: 10.18577/2071-9140-2015-0-2-26-31

UDC: 621.891

Pages:: 26-31

I.R. Aslanian1, L.S. Schuster2

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Ufa State Aviation Technical University

Electrolytic NiP coatings wear by fretting corrosion

The wear of electrolytic nickel-phosphorus coatings (with reinforcing SiC additions) in NaCl solution during fretting corrosion was investigated. The tests were performed under gross slip (500 µm) and small slip (100 µm) conditions. Abrasive wear was detected for all investigated coatings during tribological tests. Silicon carbides addition to the nickel-phosphorus coatings leads to increasing the quantity of pittings by fretting-corrosion. The pittings are distributed uniformly on the friction surface of the nickel-phosphorus coatings and have not such a multiple character. As the load increases, so the nickel-phosphorus coatings wear intensity increases at fretting corrosion

Keywords: coatings, friction, wear, fretting-corrosion, oxides

Reference List

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    2. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih perera-botki na period do 2030 goda [The strategic directions of development of materials and technol-ogies of their processing for the period till 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

    3. Kablov E.N., Muboyadzhyan S.A. Heat-resistant coatings for the high-pressure turbine blades of promising GTES //Russian metallurgy (Metally). 2012. V. 2012. №1. P. 1–7.

    4. Kablov E.N., Mubojadzhjan S.A., Budinovskij S.A., Pomelov Ja.A. Ionno-plazmennye zashhitnye pokrytija dlja lopatok gazoturbinnyh dvigatelej [Ion-plasma protecting covers for blades of gas turbine engines] //Konversija v mashinostroe-nii. 1999. №2. S. 42–47.

    5. Mubojadzhjan S.A., Budinovskij S.A., Gajamov A.M., Matveev P.V. Vysokotempera-turnye zharostojkie pokrytija i zharostojkie sloi dlja teplozashhitnyh pokrytij [High-temperature heat resisting coverings and heat resisting layers for heat-protective coverings] //Aviacionnye materialy i tehnologii. 2013. №1. S. 17–20.

    6. Kablov E.N., Ospennikova O.G., Lomberg B.S. Strategicheskie napravlenija razvitija kon-strukcionnyh materialov i tehnologij ih pererabotki dlja aviacionnyh dvigatelej nastojash-hego i budushhego [The strategic directions of development of constructional materials and technologies of their processing for aircraft engines of the present and the future] //Avtomaticheskaja svarka. 2013. №10. S. 23–32.

    7. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials – basis of innovative modernization of Russia] //Metally Evrazii. 2012. №3. S. 10–15.

    8. Kablov E.N., Mubojadzhjan S.A. Teplozashhitnye pokrytija dlja lopatok turbiny vysokogo davlenija perspektivnyh GTD [Heat-protective coverings for turbine blades of high pressure of perspective GTD] //Metally. 2012. №1. S. 5–13.

    9. Galojan A.G., Mubojadzhjan S.A., Egorova L.P., Bulavinceva E.E. Korrozionnostojkoe pokrytie dlja zashhity detalej GTD iz vysokoprochnyh konstrukcionnyh martensitostare-jushhih stalej na rabochie temperatury do 450°C [Corrosion resistant coating for protection of details of GTD from high-strength constructional maraging staly on working tempera-tures to 450°С] //Trudy VIAM. 2014. №6. St. 03 (viam-works.ru).

    10. Kablov E.N., Mubojadzhjan S.A. Zharostojkie i teplozashhitnye pokrytija dlja lopatok turbiny vysokogo davlenija perspektivnyh GTD [Heat resisting and heat-protective cover-ings for turbine blades of high pressure of perspective GTD] //Aviacionnye materialy i tehnologii. 2012. №S. S. 60–70.

    11. Litye lopatki gazoturbinnyh dvigatelej. Splavy, tehnologii, pokrytija [Cast blades of gas turbine engines. Alloys, technologies, coverings]. 2-e izd. /Pod obshh. red. E.N. Kablova. M.: Nauka. 2006. 632 s.

    12. Mubojadzhjan S.A., Galojan A.G. Kompleksnye termodiffuzionnye zharostojkie pokrytija dlja bezuglerodistyh zharoprochnyh splavov na nikelevoj osnove [Complex thermodiffu-sion heat resisting coatings for carbon-free hot strength alloys on nickel basis] //Aviacionnye materialy i tehnologii. 2012. №3. S. 25–30.

    13. Kablov E.N., Mubojadzhjan S.A., Budinovskij S.A., Lucenko A.N. Ionno-plazmennye za-shhitnye pokrytija dlja lopatok gazoturbinnyh dvigatelej [Ion-plasma protecting covers for blades of gas turbine engines] //Metally. 2007. №5. S. 23–34.

    14. Mubojadzhjan S.A., Aleksandrov D.A., Gorlov D.S. Nanoslojnye uprochnjajushhie pokrytija dlja zashhity stal'nyh i titanovyh lopatok kompressora GTD [Nanolayer strength-ening coverings for protection of steel and titanic compressor blades of GTD] //Aviacionnye materialy i tehnologii. 2011. №3. S. 3–8.

    15. Kablov E.N., Mubojadzhjan S.A., Lucenko A.N. Nanostrukturnye ionnoplazmennye za-shhitnye i uprochnjajushhie pokrytija dlja lopatok gazoturbinnyh dvigatelej [Nanostructural ion-plasma protective and strengthening coverings for blades of gas turbine engines] //Voprosy materialovedenija. 2008. №2 (54). S. 175–187.

    16. Aslanjan I.R., Selis Zh.P., Shuster L.Sh. Vlijanie dobavok karbidov kremnija SiC na iznashivanie jelektroliticheskih NiP pokrytij [Influence of additives of SiC silicon carbides on wear process of electrolytic NiP of coverings] //Trenie i iznos. 2010. T. 31. №5. S. 353–361.

    17. Aslanjan I.R., Selis Zh.P., Shuster L.Sh. Vlijanie dobavok karbidov kremnija SiC na fret-ting-iznashivanie jelektroliticheskih NiP pokrytij [Influence of additives of SiC silicon car-bides on fretting wear process of electrolytic NiP of coverings] //Trenie i iznos. 2011. T. 32. №2. S. 30–35.

    18. Jeshbi M., Dzhons D. Konstrukcionnye materialy. Dolgoprudnyj [Constructional materi-als]: Intellekt. 2010. 672 s.

    19. Myshkin N.K., Petrokovec M.I. Trenie, smazka, iznos. Fizicheskie osnovy i tehnicheskie prilozhenija tribologii [Friction, lubricant, wear. Physical bases and technical appendices of tribologiya]. M.: Fizmatlit. 2007. 368 s.

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5.

DOI: 10.18577/2071-9140-2015-0-2-32-38

UDC: 66.045.3

Pages:: 32-38

T.A. Nesterova1, A.V. Zuev2, M.M. Platonov3

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Federal state unitary enterprise «All-Russian scientific research institute of aviation materials
[3] Limited Liability Company «Himprodukt»

Heat insulation material based on organic fiber for aircraft air conditioning systems

The research results on heat-insulating material development, based on arselon organic fiber for shielding of pipelines of aircraft air condition systems are presented in this article. Eight types of nonwoven needled material samples based on arselon (polyoxydiazole polymer) organic fiber, having different thickness and density, have been manufactured and their properties were investigated: surface and volume density, thermal conductivity coefficient in temperature range from 20 to 250°C, combustion in initial state and after heat aging. Temperature change on exterior surface of samples is defined during one-sided heating of the lower press plate up to 250°C. The optimum sample of nonwoven needled material has been chosen on results of investigations. The facing material is chosen to protect the material against mechanical damages, pollution and moisture. The heat-insulating material with protection layer is produced on the base of chosen materials, its properties are investigated. Material adhering was carried out by glue.

Keywords: pipeline, air condition systems, heat-insulating material, organic fiber, conductivity coefficient

Reference List

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    11. Kablov E.N. Materialy dlja izdelija «Buran» – innovacionnye reshenija formirovanija shestogo tehnologicheskogo uklada [Materials for the product «Buran» – innovative solutions of forming of the sixth technological way] //Aviacionnye materialy i tehnologii. 2013. №S1. S. 3–9.

    12. Sytyj Ju.V., Sagomonova V.A., Maksimov V.G., Babashov V.G. Zvukoteploizolirujushhij material gradientnoj struktury VTI-22 [Sound heat-insulating material of gradient structure VTI-22] //Aviacionnye materialy i tehnologii. 2013. №2. S. 47–49.

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    14. Anenkova I.N., Bokova E.S., Dedov A.V. Vlijanie plotnosti igloprokalyvanija na soprotivlenie materialov deformacii [Influence of density of igloprokalyvaniye on resistance of materials of deformation] //Himicheskie volokna. 2010. №3. S. 50–51.

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    16. Ajzenshtejn Je.M. Assortiment himicheskih volokon dlja netkanyh materialov [The range of chemical fibers for nonwoven materials] //Tekstil'naja promyshlennost'. 2002. №12. S. 9–11.

    17. Zuev A.V., Prosuncov P.V., Majorova I.A. Raschetno-jeksperimental'noe issledovanie processov teploperenosa v vysokoporistyh voloknistyh teploizoljacionnyh materialah [Rated pilot study of processes of heattransfer in high-porous fibrous heatinsulating materials] //Teplovye processy v tehnike. 2014. T. 6. №9. S. 410–420.

    18. Barbot'ko S.L., Kirillov V.N., Shurkova E.N. Ocenka pozharnoj bezopasnosti polimernyh kompozicionnyh materialov aviacionnogo naznachenija [Assessment of fire safety of polymeric composite materials of aviation assignment] //Aviacionnye materialy i tehnologii. 2012. №3. S. 56–63.

    19. Tjutjunnik V.V., Bratchenja L.A., Kuz'min S.V. Issledovanie netkanyh ob#emnyh materialov na ognestojkost' i biostojkost' [Research of nonwoven volume materials on fire resistance and biofirmness] //Tekstil'naja promyshlennost'. 2003. №4. S. 29–31.

    20. Kablov E.N., Starcev O.V., Krotov A.S., Kirillov V.N. Klimaticheskoe starenie kompozicionnyh materialov aviacionnogo naznachenija. I. Mehanizm starenija [Climatic aging of composite materials of aviation assignment. I. Aging mechanism] //Deformacija i razrushenie materialov. 2010. №11. S. 19–27.

    21. Kablov E.N., Starcev O.V., Krotov A.S., Kirillov V.N. Klimaticheskoe starenie kompozicionnyh materialov aviacionnogo naznachenija. III. Znachimye faktory starenija [Climatic aging of composite materials of aviation assignment. III. Significant factors of aging] //Deformacija i razrushenie materialov. 2011. №1. S. 34–40.

    22 Lugovoj A.A., Babashov V.G., Karpov Ju.V. Temperaturoprovodnost' gradientnogo teploizoljacionnogo materiala [Temperaturoprovodnost of gradient heatinsulating material] //Trudy VIAM. 2014. №2. St. 02 (viam-works.ru).

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6.

DOI: 10.18577/2071-9140-2015-0-2-39-44

UDC: 667.6

Pages:: 39-44

E.K. Kondrashov1, N.E. Malova1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Paint coatings based on copolymers of trifluorochloroethylene

The diffusion permeability, speed of thermal oxidizing destruction, heat resistance and thermal stability of soluble trifluorochloroethylene copolymers are hereby investigated. Ultra-violet radiation influence on physical and mechanical properties and diffusion permeability of trifluorochloroethylene copolymer with vinylidene fluoride and the photochemical destruction type are defined. Influence of disperse fillers on speed of thermal oxidizing destruction of trifluorochloroethylene copolymer and tetrafluoroethylene with vinylidene fluoride as well as properties of coatings on the basis of trifluorochloroethylene copolymer with vinylidene fluoride copolymers under temperatures up to 250°С are investigated.

Keywords: fluoride polymer, diffusion permeability, heat resistance, thermal stability, photochemical destruction

Reference List

    1. Kondrashov Je.K., Semenova L.V., Kuznecova V.A., Malova N.E., Lebedeva T.A. Razvitie aviacionnyh lakokrasochnyh materialov [Development of aviation paint and varnish materials] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №5. S. 49–54.

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    9. Kablov E.N. Materialy dlja izdelija «Buran» – innovacionnye reshenija formirovanija she-stogo tehnologicheskogo uklada [Materials for the product «Buran» – innovative solutions of forming of the sixth technological way] //Aviacionnye materialy i tehnologii. 2013. №S1. S. 3–9.

    10. Kondrashov Je.K., Kuznecova V.A., Lebedeva T.A., Malova N.E. Antikorrozionnye, termoregulirujushhie, termostojkie i vlagozashhitnye lakokrasochnye pokrytija MKS «Buran» [Anticorrosion, temperature-controlled, heat-resistant and vlagozashchitny paint coatings of ISS «Buran»] //Aviacionnye materialy i tehnologii. 2013. №S1. S. 137–141.

    11. Semenova L.V., Malova N.E., Kuznecova V.A., Pozhoga A.A. Lakokrasochnye materialy i pokrytija [Paint and varnish materials and coverings] //Aviacionnye materialy i tehnologii. 2012. №S. S. 315–327.

    12. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

    13. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials – basis of innovative modernization of Russia] //Metally Evrazii. 2012. №3. S. 10–15.

    14. Kablov E.N. Materialy i himicheskie tehnologii dlja aviacionnoj tehniki [Materials and chemical technologies for aviation engineering] //Vestnik Rossijskoj akademii nauk. 2012. T. 82. №6. S. 520–530.

    15. Kondrashov Je.K., Kozlova A.A., Malova N.E. Issledovanie kinetiki otverzhdenija ftorpoliuretanovyh jemalej alifaticheskimi poliizocianatami razlichnyh tipov [Research of kinetics of curing of ftorpoliuretanovy enamels by alifatichesky polyisocyanates of different types] //Aviacionnye materialy i tehnologii. 2013. №1. S. 48–49.

    16. Kondrashov Je.K., Semenova L.V. Modificirovannye bromjepoksidnye lakokrasochnye pokrytija s vysokimi vlagozashhitnymi svojstvami [The modified bromepoksidny paint coatings with high vlagozashchitny properties] //Materialovedenie. 2010. №5. S. 37–40.

    17. Semenova L.V., Kondrashov Je.K. Modificirovannyj bromjepoksidnyj lak VL-18 dlja zashhity polimernyh kompozicionnyh materialov [Modified bromepoksidny varnish VL-18 for protection of polymeric composite materials] //Aviacionnye materialy i tehnologii. 2010. №1. S. 29–32.

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7.

DOI: 10.18577/2071-9140-2015-0-2-45-50

UDC: 667.621

Pages:: 45-50

M.A. Guseva1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Cyanic esters are prospective thermosetting binders (review)

A review of the cyanic esters as promising materials for producing polymeric binders is hereby presented. Attention is paid to the history of cyanates discovery and application areas of the polymer as an individual product, so in the blend compositions as well as the possibilities of improving the physical and mechanical characteristics of composite materials based on polycyanates were considered.

Keywords: thermosetting polymer binders, cyanic esters, polycyanates, cyclotrimerisation, polycyanurate network, bismaleimides, PT resins, epoxies

Reference List

    1. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] //Aviacionnye materialy i tehnologii. 2012. №5. S. 7–17.

    2. Kablov E.N. Materialy i himicheskie tehnologii dlja aviacionnoj tehniki [Materials and chemical technologies for aviation engineering] //Vestnik Ros-sijskoj akademii nauk. 2012. T. 82. №6. S. 520–530.

    3. Lukina N.F., Dement'eva L.A., Kucevich K.E. Kleevye prepregi na osnove tkanej Porcher – perspektivnye materialy dlja detalej i agregatov iz PKM [Glue prepregs on the basis of Porcher fabrics – perspective materials for details and units from PKM] //Trudy VIAM. 2014. №6. St. 10 (viam-works.ru).

    4. Kuznecova V.A., Semenova L.V., Kondrashov Je.K., Lebedeva T.A. Lakokrasochnye materialy s ponizhennym soderzhaniem vrednyh i toksichnyh komponentov dlja okraski agregatov i kon-strukcij iz PKM [Paint and varnish materials with the lowered content of harmful and toxic components for coloring of units and designs from PKM] //Trudy VIAM. 2013. №8. St. 05 (viam-works.ru).

    5. Doneckij K.I., Kogan D.I., Hrul'kov A.V. Ispol'zovanie tehnologij pletenija pri proiz-vodstve jelementov konstrukcij iz PKM [Use of technologies of weaving by production of elements of designs from PKM] //Trudy VIAM. 2013. №10. St. 04 (viam-works.ru).

    6. Tkachuk A.I., Grebeneva T.A., Chursova L.V., Panina N.N. Termoplastichnye svjazujushhie. Nastojashhee i budushhee [The thermoflexible binding. Present and future] //Trudy VIAM. 2013. №11. St. 07 (viam-works.ru).

    7. Muhametov R.R., Ahmadieva K.R., Chursova L.V., Kogan D.I. Novye polimernye svjazujushhie dlja perspektivnyh metodov izgotovlenija konstrukcionnyh voloknistyh PKM [New polymeric binding for perspective methods of manufacturing of constructional fibrous PKM] //Aviacionnye materialy i tehnologii. 2011. №2. S. 38–42.

    8. Muhametov R.R., Ahmadieva K.R., Kim M.A., Babin A.N. Rasplavnye svjazujushhie dlja perspek-tivnyh metodov izgotovlenija PKM novogo pokolenija [Molten binding for perspective methods of manufacturing of PKM of new generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 260–265.

    9. Zheleznjak V.G., Muhametov R.R., Chursova L.V. Issledovanie vozmozhnosti sozdanija ter-moreaktivnogo svjazujushhego na rabochuju temperaturu do 400°С [Research of possibility of creation thermosetting binding on working temperature to 400°С] //Aviacionnye materialy i tehnologii. 2013. №S2. S. 58–61.

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    12. Muhametov R.R., Dolgova E.V., Merkulova Ju.I., Dushin M.I. Poluchenie termostojkih polimernyh matric po reakcii policiklotrimerizacii cianovyh jefirov [Receiving heat-resistant polymeric matrixes on reaction of politsiklotrimerizatsiya of cyanic ethers] //Klei. Germetiki. Tehnologii. 2014. №5. S. 10–14.

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DOI: 10.18577/2071-9140-2015-0-2-51-55

UDC: 621.315.616.7

Pages:: 51-55

E.V. Alifanov1, A.M. Chaykun2, M.A. Venediktova1, I.S. Naumov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Specialties of rubber compounds recipes based on ethylene-propylene rubbers and their application in the articles for special purpose (review)

The ways to use the advantages of ethylene-propylene rubbers in maximal degree for creation of rubber compounds maintaining high thermal stability, resistance to atmospheric influences and frost resistance are described. The assortment of domestic and foreign produced rubbers are considered, recipe approaches to rubber development based thereon are presented. The properties range of the produced rubber compounds and possibilities of their directed adjustment are presented. Possibility of their application, as polymer modifier in rubber compounds on the basis of other rubbers is shown. The conclusion is drawn that ethylene-propylene rubbers can be polymeric basis for creation of rubber compounds for special purpose feasible in wide interval of temperatures and climatic influences. Considering that they are among the least expensive rubbers for special purpose, the expansion of their use is appearing to be prospective.

Keywords: rubber, resistance to atmospheric influences, thermal stability, ethylene-propylene rubbers

Reference List

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DOI: 10.18577/2071-9140-2015-0-2-56-60

UDC: 620.165.79

Pages:: 56-60

A.S. Generalov1, A.S. Boychuk1, M.A. Dalin1, I.A. Dikov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Inspection of PCM structures in access-limited areas by through-transition amplitude-phase velocimetric method

Non-destructive testing (NDT) of internal strained parts of structures made of polymer composite materials (PCM) such as ribs, stringers, internal walls, spars, aimed at detecting delamination, cracks and disbonds (for example, when gluing or pasting compensators to the web ribs) is rather difficult because of a limited access to them. Usually in such cases, the access is possible only through structure ends or special hatchways in the external surfaces. An acoustic through-transition amplitude-phase velocimetric method is applied for the inspection of such access-limited areas as it favorably differs from other NDT methods. The velocimetric method uses a dry point contact, which is not affected by material acoustic properties and has possibility to develop small-size piezoelectric transducers. NDT by the through-transition velocimetric method requires special tooling for positioning coaxial transducers on the opposite test object surfaces during scanning. The NDT method for internal joints, walls and ribs of PCM integral structures by the low frequency velocimetric method with a special contraption has been developed and implemented to practice in VIAM. This special contraption allows 100% NDT of the structures in access-limited areas, radial zones and variable cross-sections through their length and also control under different angle of the testing object to the surface.

Keywords: ultrasonic testing, acoustic through transition velocimetric method, fiber reinforced plastic (FRP), carbon fiber reinforced plastic (CFRP), special devices

Reference List

    1. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] //Vse materialy. Jenciklopedicheskij spravochnik. 2008. №3. S. 2–14.

    2. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

    3. Murashov V.V., Kosarina E.I., Generalov A.S. Kontrol' kachestva aviacionnyh detalej iz polimernyh kompozicionnyh materialov i mnogoslojnyh kleenyh konstrukcij [Quality control of aviation details from polymeric composite materials and multi-layer kleeny designs] //Aviacionnye materialy i tehnologii. 2013. №3. S. 65–70.

    4. Kablov E.N., Sivakov D.V., Guljaev I.N., Sorokin K.V., Fedotov M.Ju., Goncharov V.A. Metody issledovanija konstrukcionnyh kompozicionnyh materialov s integrirovannoj jelektromehanicheskoj sistemoj [Methods of research of constructional composite materials with the integrated electromechanical system] //Aviacionnye materialy i tehnologii. 2010. №4. S. 17–20.

    5. Kablov E., Murashov V., Rumyantsev A. Diagnostics of polymer composites by acoustic methods //Ultragarsas. 2006. №2 (59). P. 7–10.

    6. Murashov V.V. Opredelenie fiziko-mehanicheskih harakteristik i sostava polimernyh kompozicionnyh materialov akusticheskimi metodami [Definition of physicomechanical characteristics and composition of polymeric composite materials acoustic methods] //Aviacionnye materialy i tehnologii. 2012. №S. S. 465–475.

    7. Generalov A.S., Murashov V.V., Dalin M.A., Bojchuk A.S. Diagnostika polimernyh kompozitov ul'trazvukovym reverberacionno-skvoznym metodom [Diagnostics of polymeric composites by ultrasonic reverberatsionno-through method] //Aviacionnye materialy i tehnologii. 2012. №1. S. 42–47.

    8. Generalov A.S., Murashov V.V., Kosarina E.I., Bojchuk A.S. Postroenie i analiz korreljacionnyh svjazej dlja ocenki prochnostnyh svojstv ugleplastikov reverberacionno-skvoznym metodom [Creation and the analysis of correlation communications for assessment of strength properties ugleplastikov reverberatsionno-through method] //Aviacionnye materialy i tehnologii. 2014. №1. S. 58–63.

    9. Bojchuk A.S., Stepanov A.V., Kosarina E.I., Generalov A.S. Primenenie tehnologii ul'trazvukovyh fazirovannyh reshetok v nerazrushajushhem kontrole detalej i konstrukcij aviacionnoj tehniki, izgotovljaemyh iz PKM [Application of technology of the ultrasonic phased grids in non-destructive testing of details and the designs of aviation engineering produced from PKM] //Aviacionnye materialy i tehnologii. 2013. №2. S. 41–46.

    10. Dalin M.A., Generalov A.S., Bojchuk A.S., Lozhkova D.S. Osnovnye tendencii razvitija akusticheskih metodov nerazrushajushhego kontrolja [Main tendencies of development of acoustic methods of non-destructive testing] //Aviacionnye materialy i tehnolo-gii. 2013. №1. S. 64–69.

    11. Nerazrushajushhij kontrol' [Non-destructive testing]: Spravochnik: V 8 t. /Pod obshh. red. V.V. Kljueva. T. 3. Ul'trazvukovoj kontrol'. 2-e izd., ispr. M.: Mashinostroenie. 2006. 864 s.

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DOI: 10.18577/2071-9140-2015-0-2-61-66

UDC: 678.742.2

Pages:: 61-66

V.A. Bolshakov1, S.V. Kondrashov1, Y.I. Merkulova1, T.P. Dyachkova2, G.Y. Yurkov1, F.V. Ilyichyov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Tambov State Technical University

Research of nanomodified carbon composites before and after hydrothermal aging

At present, the aircraft components of polymer composite materials (PCM) are usually manufactured by an autoclave solvent polymer impregnation processing method in the Russian Federation. Foreign companies use mainly nonsolvent processing on melt binders. Out-of- autoclave methods (for example infusion molding or vacuum and pressure impregnation) sufficiently decreases the PCM production costs. Vacuum impregnation is the matter of the particular interest because there is no need to use sophisticated equipment. Material modification by functionalized carbon nanotubes to ensure its operability is appearing especially interesting.

Keywords: carbon, infusion molding, residual compressive strength after impact, functionalized carbon nanotubes

Reference List

    1. Generalov A.S., Murashov V.V., Dalin M.A., Bojchuk A.S. Diagnostika polimernyh kompozitov ul'trazvukovym reverberacionno-skvoznym metodom [Diagnostics of polymeric composites by ultrasonic reverberatsionno-through method] //Aviacionnye materialy i tehnologii. 2012. №1. S. 42–47.

    2. Antjufeeva N.V., Aleksashin V.M., Zhelezina G.F., Stoljankov Ju.V. Metodicheskie podhody termoanaliticheskih issledovanij dlja ocenki svojstv prepregov i ugleplastikov [Methodical ap-proaches of thermoanalytical researches for assessment of properties of prepregs and ugleplastikov] //Prilozhenie k zhurnalu Vse materialy. Jenciklopedicheskij spravochnik. 2012. №4. S. 18–28.

    3. Cherepanov G.P. Mehanika razrushenija kompozicionnyh materialov [Fracture mechanics of composite materials]. M.: Nauka. 1983. S. 32–37.

    4. Hrul'kov A.V., Dushin M.I., Popov Ju.O., Kogan D.I. Issledovanija i razrabotka avtoklavnyh i bezavtoklavnyh tehnologij formovanija PKM [Researches and development of avtoklavny and bezavtoklavny technologies of formation of PKM] //Aviacionnye materialy i tehnologii. 2012. №S. S. 292–301.

    5. Rachmadini Y., Tan V.B.C., Tay T.E. Enhancement of Mechanical Properties of Composites through Incorporation of CNT in VARTM //Journal of reinforced plastics and composites. 2010. V. 29. №18. P. 2782–2807.

    6. Florian H. Gojnya, Malte H.G. Wichmanna, Bodo Fiedlera, Wolfgang Bauhoferb, Karl Schultea. Influence of nano-modification on the mechanical and electrical properties of conventional fibre-reinforced composites //Composites: Part A. 2005. V. 36. P. 1525–1535.

    7. Jingjing Qiu, Chuck Zhang, Ben Wang, Richard Liang. Carbon nanotube integrated multifunctional multiscale composites //Nanotechnology. 2007. V. 18. 275708 (11 p). 

    8. Aleksashin V.M., Antjufeeva N.V. Razvitie metodov termicheskogo analiza v issledovanijah polimernyh kompozicionnyh materialov [Development of methods of the thermal analysis in researches of polymeric composite materials] /V kn. 75 let. Aviacionnye materialy. Izbrannye trudy «VIAM» 1932–2007: Jubilejnyj nauch.-tehnich sb. 2007. S. 245–249.

    9. Perepelkin K.E. Armirujushhie volokna i voloknistye polimernye kompozity [Reinforcing fibers and fibrous polymeric composites]. SPb: Nauchnye osnovy i tehnologii. 2009. S. 171–185.

    10. Dushin M.I., Hrul'kov A.V., Muhametov R.R., Chursova L.V. Osobennosti izgotovlenija izdelij iz PKM metodom propitki pod davleniem [Features of manufacturing of products from PKM impregnation method under pressure] //Aviacionnye materialy i tehnologii. 2012. №1. S. 18–26.

    11. Muhametov R.R., Ahmadieva K.R., Chursova L.V., Kogan D.I. Novye polimernye svjazujushhie dlja perspektivnyh metodov izgotovlenija konstrukcionnyh voloknistyh PKM [New polymeric binding for perspective methods of manufacturing of constructional fibrous PKM] //Aviacionnye materialy i tehnologii. 2011. №2. S. 38–42.

    12. Kirillov V.N., Efimov V.A., Shvedkova A.K., Nikolaev E.V. Issledovanie vlijanija klimaticheskih faktorov i mehanicheskogo nagruzhenija na strukturu i mehanicheskie svojstva PKM [Research of influence of climatic factors and mechanical loading on structure and the PKM mechanical properties] //Aviacionnye materialy i tehnologii. 2011. №4. S. 41–45.

    13. Kablov E.N., Starcev O.V., Krotov A.S., Kirillov V.N. Klimaticheskoe starenie kompozicionnyh materialov aviacionnogo naznachenija. III. Znachimye faktory starenija [Climatic aging of composite materials of aviation assignment. III. Significant factors of aging] //Deformacija i razrushenie materialov. 2011. №1. S. 34–40.

    14. Kablov E.N., Starcev O.V., Deev I.S., Nikishin E.F. Svojstva polimernyh kompozicionnyh materialov posle vozdejstvija otkrytogo kosmosa na okolozemnyh orbitah [Properties of polymeric composite materials after influence of outer space on earth orbits] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №10. S. 2–9.

    15. Muhametov R.R., Ahmadieva K.R., Kim M.A., Babin A.N. Rasplavnye svjazujushhie dlja perspektivnyh metodov izgotovlenija PKM novogo pokolenija [Molten binding for perspective methods of manufacturing of PKM of new generation] //Aviacionnye materialy i tehnologii. 2012. №S. S. 260–265.

    16. Grigor'ev M.M., Kogan D.I., Tverdaja O.N., Panina N.N. Osobennosti izgotovlenija PKM metodom RFI [Features of manufacturing of PKM RFI method] //Trudy VIAM. 2013. №4. St. 03 (viam-works.ru).

    17. Sokolov I.I., Raskutin A.E. Ugleplastiki i stekloplastiki novogo pokolenija [Ugleplastiki and fibreglasses of new generation] //Trudy VIAM. 2013. №4 (viam-works.ru).

    18. Dushin M.I., Hrul'kov A.V., Muhametov R.R. Vybor tehnologicheskih parametrov avtoklav-nogo formovanija detalej iz polimernyh kompozicionnyh materialov [Choice of technological parameters of avtoklavny formation of details from polymeric composite materials] //Aviacionnye materialy i tehnologii. 2011. №3. S. 20–26.

    19. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.

    20. Gunjaev G.M., Kablov E.N., Aleksashin V.M. Modificirovanie konstrukcionnyh uglepla-stikov uglerodnymi nanochasticami [Modifying constructional ugleplastikov carbon nanoparticles] //Rossijskij himicheskij zhurnal. 2010. T. 54. №1. S. 3–11.

    21. Kablov E.N., Kondrashov S.V., Jurkov G.Ju. Perspektivy ispol'zovanija uglerodsoderzhashhih nanochastic v svjazujushhih dlja polimernyh kompozicionnyh materialov [Perspectives of use of carbon-containing nanoparticles in binding for polymeric composite materials] //Rossijskie nanotehnologii. 2013. T. 8. №3–4. S. 24–42.

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DOI: 10.18577/2071-9140-2015-0-2-67-75

UDC: 620.193

Pages:: 67-75

L.S. Kozlova1, S.V. Sibileva1, D.V. Chesnokov1, A.E. Kutyrev1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Corrosion inhibitors (review)

The most commonly used inhibitors and modern methods of research of their action mechanism, as well as approaches to the development of new inhibitors are hereby considered. The review is devoted to the modern methods of inhibitors influence research on the mechanism of the corrosion process. Modern methods of corrosion investigation and results obtained for the most spread inhibitors of water environment, atmosphere corrosion, film-forming inhibitors, inhibitors of corrosion in different environments such as hydrogen sulfide and aggressive environments of dense acids are presented. The results of investigation of protective action of the structural material inhibitors are presented on the base of references for the last years.

Keywords: corrosion inhibitor, protective action, atmosphere corrosion, inhibitor efficiency, film-forming inhibitors, inhibitors for acid solution

Reference List

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DOI: 10.18577/2071-9140-2015-0-2-76-87

UDC: 620.193

Pages:: 76-87

E.N. Kablov1, O.V. Startsev1, I.M. Medvedev1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Review of international experience on corrosion and corrosion protection

The review of international research in corrosion and corrosion protection of various metals and alloys is performed. The research in the area of microbial corrosion, mechanisms and methods of corrosion study as well as the corrosion in aviation are considered in details. Most of the foreign investigations are using accelerated corrosion testing and electrochemical methods. A few works are dedicated to mathematical modelling of degradation processes under the impact of environmental factors.

Keywords: corrosion, corrosion mechanisms, protective coatings, atmospheric corrosion, microbial corrosion

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DOI: 10.18577/2071-9140-2015-0-2-88-92

UDC: 678.747.2:620.165.79

Pages:: 88-92

V.V. Murashov1, K.S. Mishurov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

The determinations of carbon fiber reinforced plastics porosity in aircraft constructions by the ultrasonic method

It is established that the standardized energy of the sound constituent of the acoustic signal dispersed back correlates with the material porosity in the best way. It is offered the carbon fiber reinforced plastics (CFRP) porosity is determined by the previously defined correlation between the pores volume content and the standardized energy value of the structural sound.

Keywords: carbon fiber reinforced plastics (CFRP), porosity of material, aircraft constructions, laser-acoustic method, ultrasonic control

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