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Aviation materials and technologies №4, 2019

Contents

  • R.M. Mubarakshin, M.R. Mubarakshin, P.S. Sotnikov

    ADAPTIVE CONTROL AND AUTOMATION OF THE WORKPIECE MACHINING PROCESSES IN ORDER TO PROVIDE THE REQUIRED PERFORMANCE OF  CRITICAL  COMPONENTS AND MACHINES IN THE INDUSTRY 4.0 PRODUCTION

    3-10
  • A.A. Popovich, O.V. Panchenko, A.A. Naumov, A.V. Sviridov, A.A. Skupov, S.V. Sbitneva

    FRICTION STIR WELDING OF ALUMINUM-LITHIUM ALLOY V-1469-T

    11-17
  • P.G. Belinis, K.I. Donetskiy, Yu.V. Lukyanenko, V.N. Rogozhnikov, Yu. Mayer, D.V. Bystrikova

    VOLUME REINFORCING SOLID-WOVEN PREFORMS FOR MANUFACTURING OF POLYMER COMPOSITE MATERIALS (review)

    18-26
  • E.A. Lukina, D.V. Zaitsev, V.A. Romanenko

    STRUCTURE AND PROPERTIES OF A COMPOSITE MATERIAL BASED ON ALUMINUM ALLOY WITH THE ADDITION OF CARBON NANOTUBES

    27-34
  • A.N. Korneychuk, Yu.G. Litkovskaya, S.A. Chugunov, G.V. Maksimova

    RESEARCH OF STRENGTH PROPERTIES OF HEAT-RESISTANT FIBERGLASS HONEYCOMBS FOR CONSTRUCTION OF THE AERODYNAMIC SCREEN

    35-40
  • N.A. Kovrizhkina, V.A. Kuznetsova, A.A. Silaeva, S.A. Marchenko

    WAYS TO IMPROVE THE PROPERTIES OF PAINT COATINGS BY ADDING DIFFERENT FILLERS (review)

    41-48
  • M.Yu. Kvasnikov, V.A. Zamshin, V.L. Kudlo, N.S. Ilina, V.V. Chinov, V.M. Nepochatov

    NEW TECHNOLOGY FOR PRODUCTION OF ELECTROPHORETIC COATINGS ON THE PARTS OF A HELICOPTER OPERATING IN FRETTING-CORRОSION CONDITIONS

    49-55
  • V.V. Antipov, M.G. Kurs, R.I. Girsh, N.Yu. Serebrennikova

    CLIMATIC FIELD TESTS OF SIAL TYPE METAL-POLYMER COMPOSITION MATERIALS IN MARINE CLIMATE

    56-64
  • M.A. Gorbovets, I.A. Hodinev, P.V. Ryzhkov

    LOW-CYCLE FATIGUE AT HIGH TEMPERATURES OF HEAT-RESISTANT NICKEL-BASED ALLOY MANUFACTURED BY SELECTIVE LASER MELTING

    65-73
  • A.А. Arislanov, S.B. Putyrskiy, A.L. Yakovlev, M.S. Gribkov

    ANALYSIS OF MICROSTRUCTURE AND MECHANICAL PROPERTIES OF WELDED JOINT FROM VT6ch. ALLOY

    74-79
  • A.I. Gulyaev, P.N. Medvedev, S.V. Sbitneva, A.A. Petrov

    EXPERIMENTAL RESEARCH OF «FIBER–MATRIX» ADHESION STRENGTH IN CARBON FIBER EPOXY/POLYSULPHONE COMPOSITE

     

    80-86
  • E.I. Kosarina, A.A. Demidov, N.A. Mikhaylova, A.V. Smirnov

    THEORETICAL ASPECTS WHEN CREATING ELECTRONIC REFERENCE X-RAY IMAGES CONTAINING QUANTITATIVE INFORMATION

     

    87-94
Содержание номера
1.

DOI: 10.18577/2071-9140-2019-0-4-3-10

UDC: 681.5

Pages:: 3-10

R.M. Mubarakshin1, M.R. Mubarakshin1, P.S. Sotnikov1

[1] Ural Engineering Consulting Ltd. Center for Advanced Technologies

ADAPTIVE CONTROL AND AUTOMATION OF THE WORKPIECE MACHINING PROCESSES IN ORDER TO PROVIDE THE REQUIRED PERFORMANCE OF  CRITICAL  COMPONENTS AND MACHINES IN THE INDUSTRY 4.0 PRODUCTION

Сonsiders the main provisions of the method of adaptive control of the workpiece machining process in order to provide the required performance of critical machine assemblies using the example of the technological process of production of a nozzle assembly for a gas turbine engine. The main requirements regarding parameters of the machining center and the coordinate measuring machine being parts of the technological cell for the task solution were analyzed. The example of the robotic technological cell with adaptive control of vane grinding process for solving the task with the maintenance of parameters of the nozzle assembly flow area is given. The main components, the flow process chart for the technology and the control of information flows in the automated robotic cell are shown.

The information supply and the robotization of technological process ensure the opportunity of the cell application for unattended production, increase the production stability, eliminate the manual installation and removal of the tooling and workpiece in the inspection and machining positions and reduce the complexity of the production of critical machine components.

Keywords: gas turbine engine, nozzle assembly, vane, optimization, technology, adaptive control, robotization.

Reference List

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    2. Inozemtsev A.A., Sandratskiy V.L. Gazoturbinnye dvigateli [Gas turbine engines]. Perm: Aviadvigatel, 2006. Ch. I. S. 456–457.

    3. Eliseev Yu.S., Boytsov A.G., Krymov V.V. i dr. Tekhnologiya proizvodstva aviatsionnykh gazoturbinnykh dvigateley [Technology for the production of aircraft gas turbine engines]. M.: Mashinostroyeniye, 2003. 510 s.

    4. Skibin V.A., Solonin V.I., Palkin V.A. Raboty vedushchikh aviadvigatelestroitelnykh kompaniy po sozdaniyu perspektivnykh aviatsionnykh dvigateley [The works of leading aircraft engine companies to create advanced aircraft engines]. M.: TsIAM, 2004. 421s.

    5. Lyashkov V.I. Teplovye dvigateli i nagnetateli [Thermal engines and superchargers]. Tambov: Izd-vo Tamb. gos. tekhn. un-ta, 2009. 124 s.

    6. Bratukhin A.G., Reshetnikov Yu.E., Inozemtsev A.A. i dr. Osnovy sozdaniya gazoturbinnykh dvigateley dlya magistralnykh samoletov [Fundamentals of creating gas turbine engines for long-haul aircraft]. M.: Aviatekhinform, 1999. S. 27–33.

    7. GOST 23537–79. Lopatki aviatsionnykh osevykh kompressorov i turbin. Terminy i opredeleniya [State Standard 23537–79. Vanes of aircraft axial-flow compressors and turbines. Terms and definitions]. M.: Izd-vo standartov, 1979. 33 s.

    8. Mubarakshin R.M. Optimizatsiya variantov tekhnologiy i metodov shlifovaniya lopatok gazoturbinnykh dvigateley [Optimization of technology options and methods for grinding blades of gas turbine engines] // Tekhnologiya mashinostroyeniya. 2018. №2. S. 10–20.

    9. Poletayev V.A. Tekhnologiya avtomatizirovannogo proizvodstva lopatok gazoturbinnykh dvigateley [Technology for the automated production of gas turbine engine blades]. M.: Mashinostroyeniye, 2006. 256 s.

    10. Hohe Flexsibilität für anspruchsvolle Anwendungen. Fehraltorf: Magerle AG Maschinenfabrik. 2015. 20 s.

    11. Westkämper Е. Strategien der Produktion: Technologien, Konzepte und Wege in die Praxis. Springer Vieweg. 2016. 316 s.

    12. Mubarakshin R.M. Povysheniye effektivnosti proizvodstva za schet primeneniya sredstv izmereniy [Improving production efficiency through the use of measuring instruments] // Innovatsiya. 2007. №9. S. 48–49.

    13. Zubarev Yu.M., Kosarevskiy S.V., Revin N.N. Avtomatizatsiya koordinatnykh izmeneniy: ucheb. Posobiye [Automation of coordinate changes: textbook]. SPb.: PIMash, 2011. 160 s.

    14. Solomentsev Yu.M. Tekhnologicheskiye osnovy gibkikh proizvodstvennykh sistem [Technological foundations of flexible manufacturing systems]. M.: Vysshaya shkola, 2000. 255 s.

    15. Lang G., Salje E. Moderne Schleiftechnologie und Schleifmaschinen. Еssen: Verlag-Vulkan, 1989. 198 p.

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2.

DOI: 10.18577/2071-9140-2019-0-4-11-17

UDC: 621.791.14

Pages:: 11-17

A.A. Popovich1, O.V. Panchenko1, A.A. Naumov1, A.V. Sviridov2, A.A. Skupov2, S.V. Sbitneva2

[1] Federal State Autonomous Educational Institution of Higher Education «Peter the Great St. Petersburg Polytechnic University
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

FRICTION STIR WELDING OF ALUMINUM-LITHIUM ALLOY V-1469-T

An examination of welded joints of aluminum-lithium alloy V-1469-Т sheets made by friction stir welding (FSW) was carried out. The X-ray inspection showed the absence of unacceptable defects along the entire length of the weld. The mechanical characteristics tests of welded joints showed that the strength level of FSW joints was 0.85 of the base metal strength with satisfactory ductility. Transmission electron microscopy allowed to define the strength-ening phase distribution in welded joint special zones.

Keywords: friction stir welding, regression model, aluminum-lithium alloy V-1469-T, mechanical properties, transmission electron microscopy (TEM).

Reference List

    1. Kablov E.N. Materialy dlya aviakosmicheskoy tekhniki [Materials for aerospace engineering] // Vse materialy. Entsiklopedicheskiy spravochnik. 2007. №5. S. 7–27.

    2. Kablov E.N., Antipov V.V., Klochkova Yu.Yu. Alyuminiy-litiyevyye splavy novogo pokoleniya i sloistyye alyumostekloplastiki na ikh osnove [New-generation aluminum-lithium alloys and layered aluminum-glass-reinforced plastics based on them] // Tsvetnyye metally. 2016. №8 (884). S. 86–91. DOI: 10.17580/tsm.2016.08.13.

    3. Antipov V.V., Serebrennikova N.Yu., Nefedova Yu.N., Kozlova O.Yu., Panteleev M.D., Osipov N.N., Klychеv A.V. Tekhnologicheskie osobennosti Izgotovleniya detalej iz alyuminiy-litievogo splava 1441 [Manufacturing capability of Al–Li 1441 alloy details] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2018. №10 (70). St. 03 Available at: http://www.viam-works.ru (accessed: October 03, 2019). DOI: 10.18577/2307-6046- 2018-0-10-17-26.

    4. Kablov E.N., Morozova L.V., Grigorenko V.B., Zhegina I.P., Fomina M.A. Issledovaniye vliyaniya korrozionnoy sredy na protsess nakopleniya povrezhdeniy i kharakter razrusheniya konstruktsionnykh alyuminiyevykh splavov 1441 i V-1469 pri ispytaniyakh na rastyazheniye i malotsiklovuyu ustalost [Investigation of the influence of a corrosive medium on the process of damage accumulation and the nature of fracture of structural aluminum alloys 1441 and B-1469 during tensile tests and low-cycle fatigue] // Materialovedeniye. 2017. №1. S. 41–48.

    5. Lukin V.I., Ospennikova O.G., Ioda E.N., Panteleyev M.D. Svarka alyuminiyevykh splavov v aviakosmicheskoy promyshlennosti [Welding aluminum alloys in the aerospace industry] // Svarka i diagnostika. 2013. №2. S. 47–52.

    6. Kablov E.N., Lukin V.I., Ospennikova O.G. Perspektivnyye alyuminiyevyye splavy i tekhnologii ikh soyedineniya dlya izdeliy aviakosmicheskoy tekhniki [Prospective aluminum alloys and their connection technologies for aerospace engineering products] // Tez. dokl. 2-oy Mezhdunar. konf. «Alyuminiy-2. Svarka i payka». M., 2012. St. 08.

    7. Lukin V.I., Ioda E.N., Bazeskin A.V., Lavrenchuk V.P., Ovchinnikov V.V., Makhin I.D. Osobennosti formirovaniya svarnogo soyedineniya pri svarke treniyem s peremeshivaniyem alyuminiyevogo splava V-1469 [Features of the formation of a welded joint in friction welding with stirring of an aluminum alloy B-1469] // Svarochnoye proizvodstvo. 2012. №6. S. 30–36.

    8. Lukin V.I., Betsofen S.Ya., Panteleyev M.D., Dolgova M.I. Vliyaniye termodeformatsionnogo tsikla STP na formirovaniye struktury svarnogo soyedineniya splava V-1469 [The influence of the STP thermodeformation cycle on the formation of the structure of the welded joint of the B-1469 alloy] // Svarochnoye proizvodstvo. 2017. №7. S. 17–24.

    9. Lukin V.I., Kulik V.I., Betsofen S.Ya., Lukina E.A., Sharov A.V., Panteleyev M.D., Samorukov M.L. Svarka treniyem s peremeshivaniyem polufabrikatov vysokoprochnogo alyuminiy-litiyevogo splava V-1469 [Friction stir welding of high-strength aluminum-lithium V-1469 alloy semiproducts] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2017. №12 (60). St. 2. Available at: http://viam-works.ru (accessed: October 03, 2019). DOI: 10.18577/2307-6046-2017-0-12-2-2.

    10. Betsofen S.Ya., Sbitneva S.V., Panteleyev M.D., Bakradze M.M., Dolgova M.I., Kabanova YU.V. Issledovaniye formirovaniya fazovogo sostava splava sistemy Al–Cu–Li V-1469 v protsesse svarki treniyem s peremeshivaniyem [Investigation of the phase composition of the alloy of the Al–Cu–Li V-1469 system during friction welding with stirring] // Metally. 2018. №6. S. 54–63.

    11. Lukin V.I., Ioda E.N., Panteleev M.D., Skupov A.A. Vliyanie termicheskoj obrabotki na harakteristiki svarnyh soedinenij vysokoprochnyh alyuminijlitievyh splavov [Heat treatment influence on characteristics of welding joints of high-strength aluminum-lithium alloys] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №4. St. 06. Available at: http://www.viam-works.ru (accessed: October 03, 2019). DOI: 10.18577/2307-6046-2015-0-4-6-6.

    12. Betsofen S.Ya., Lukin V.I., Dolgova M.I., Panteleyev M.D., Kabanova Yu.A. Fazovyy sostav, tekstura i ostatochnyye napryazheniya v soyedineniyakh iz splava V-1469, poluchennykh svarkoy treniyem s peremeshivaniyem [Phase composition, texture and residual stresses in compounds of alloy V-1469 obtained by friction stir welding] // Deformatsiya i razrusheniye materialov. 2017. №11. S. 33–41.

    13. Bakradze M.M., Panteleyev M.D., Skupov A.A., Belozor V.E., Ponomarev P.A. Optimizatsiya mekhanicheskikh kharakteristik svarnykh soedineniy, vypolnennykh STP, s ispolzovaniyem sovremennykh vychislitelnykh sistem [FSW-joints mechanical characteristics optimization by modern computing systems] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2019. №4 (76). St. 02. Available at: http://www.viam-works.ru (accessed: October 03, 2019). DOI: 10.18577/2307-6046-2019-0-4-11-20.

    14. Lukin V.I., Erasov V.S., Panteleyev M.D., Avtayev V.V., Samorukov M.L., Kulik V.I. Osvoyeniye svarki treniyem s peremeshivaniyem primenitelno k konstruktsii kryla samoleta [The development of friction stir welding in relation to the structure of an aircraft wing] // Svarochnoye proizvodstvo. 2017. №6. S. 44–48.

    15. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.

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3.

DOI: 10.18577/2071-9140-2019-0-4-18-26

UDC: 678.8

Pages:: 18-26

P.G. Belinis1, K.I. Donetskiy2, Yu.V. Lukyanenko1, V.N. Rogozhnikov1, Yu. Mayer3, D.V. Bystrikova2

[1] Limited Liability Company «Carbontex»
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[3] Limited Liability Company Scientific and Production Enterprise «Textor»

VOLUME REINFORCING SOLID-WOVEN PREFORMS FOR MANUFACTURING OF POLYMER COMPOSITE MATERIALS (review)

The technology of production of polymeric composite materials by means of out-of-autoclave molding of volume reinforcing solid-woven preforms is used quite widely in the foreign aircraft engineering. Such materials are characterized by considerable resistance to stratifying, impact resistance and high fatigue properties. Use of such preform allows to solve the problem of connections in complex constructions and provides the possibility of automation of the production.

Keywords: weaving, fiber, weaving machine, shuttle, volume reinforcing woven preforms, 3D-structure, polymeric composite materials, out-of-autoclave formation.

Reference List

    1. Kablov E.N. Materialy dlya aviakosmicheskoy tekhniki [Materials for aerospace engineering] // Vse materialy. Entsiklopedicheskiy spravochnik. 2007. №5. S. 7–27.

    2. Donetskij K.I., Hrulkov A.V., Kogan D.I., Belinis P.G., Lukyanenko Yu.V. Primenenie obemno-armiruyushhih preform pri izgotovlenii izdelij iz PKM [Use of three-dimensional reinforcing preforms during the production of polymer composite products] // Aviacionnye materialy i tehnologii. 2013. №1. S. 35–39.

    3. Chursova L.V., Babin A.N., Panina N.N., Tkachuk A.I., Terekhov I.V. Ispolzovaniye aromaticheskikh aminnykh otverditeley dlya sozdaniya epoksidnykh svyazuyushchikh dlya PKM konstruktsionnogo naznacheniya [Usage of aromatic amine curing agents for epoxy resins binders for production of structural PCM] // Trudy VIAM: electron. nauch.-tehnich. zhurn. 2016. №6 (42). St. 04. Available at: http://www.viam-works.ru (accessed: April 02, 2019). DOI: 10.18577/2307-6046-2016-0-6-4-4.

    4. Merkulova Yu.I., Muhametov R.R., Dolgova E.V., Ahmadieva K.R. Policianuratnoe svyazuyushhee dlya polucheniya kompozitov propitkoj pod davleniem [Polycyanurates binding for composites production by impregnation under pressure] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №11 (47). St. 05. Available at: http://www.viam-works.ru (accessed: April 02, 2019). DOI: 10.18577/2307-6046-2016-0-11-5-5.

    5. Kablov E.N., Chursova L.V., Babin A.N., Mukhametov R.R., Panina N.N. Razrabotki FGUP «VIAM» v oblasti rasplavnykh svyazuyushchikh dlya polimernykh kompozitsionnykh materialov [Developments of FSUE «VIAM» in the field of melt binders for polymer composite materials] // Polimernyye materialy i tekhnologii. 2016. T. 2. №2. S. 37–42.

    6. Perepelkin K.E. Armiruyushchiye volokna i voloknistyye polimernyye kompozity [Reinforcing fibers and fibrous polymer composites]. SPb.: Nauchnyye osnovy i tekhnologii, 2009. 380 s.

    7. Khaliulin V.I., Shapayev I.I. Tekhnologiya proizvodstva kompozitnykh izdeliy: ucheb. Posobiye [Technology for the production of composite products: tutorial]. Kazan: Izd-vo Kazan. gos. tekhn. un-ta, 2004. 234 s.

    8. Donetskiy K.I., Karavayev R.YU., Raskutin A.Ye., Dun V.A. Ugleplastik na osnove obemno-armiruyushchey triaksialnoy pletenoy preformy [Carbon fibers composite material on the basis of volume reinforcing triax braiding preformes] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2019. №1 (73). St. 07. Available at: http://viam-works.ru (accessed: April 02, 2019). DOI: 10.18577/2307-6046-2019-0-1-55-63.

    9. Evdokimov A.A., Gulyaev I.N., Zelenina I.V. Issledovaniye fiziko-mekhanicheskikh svoystv i mikrostruktury obyemno-armirovannogo ugleplastika [Investigation of the physicomechanical properties and microstructure of volume-reinforced carbon fiber reinforced plastic] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2019. №4 (76). St. 05. Available at: http://viam-works.ru (accessed: April 02, 2019). DOI: 10.18577/2307-6046-2019-0-4-38-47.

    10. Tarnopolskiy Yu.M., Zhigun I.G., Polyakov V.A. Prostranstvenno-armirovannyye kompozitsionnye materialy: spravochnik [Spatially reinforced composite materials: references]. M.: Mashinostroyeniye, 1987. 224 s.

    11. Postnova M.V., Postnov V.I. Opyt razvitiya bezavtoklavnyh metodov formovaniya PKM [Development experience out-of-autoclave methods of formation PCM]// Trudy VIAM: ehlektron. nauch.-tekhnich. zhurn. 2014. №4. St. 06. Available at: http://www.viam-works.ru (accessed: April 02, 2019). DOI 10.18577/2307-6046-2014-0-4-6-6.

    12. Donetski K.I., Raskutin A.E., Khilov P.A., Lukyanenko Yu.V., Belinis P.G., Korotigin A.A. [Volumetric braided and woven textile preforms used for manufacturing of fiber reinforced polymer composite materials (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №9. St. 10. Available at: http://www.viam-works.ru (accessed: March 12, 2019). DOI: 10.18577/2307-6046-2015-0-9-10-10

    13. Potluri P., Sharif T., Jetavat D. et al. Bench-marking of 3D Preforming Strategies. University of Manchester, 2012. Р. 34.

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4.

DOI: 10.18577/2071-9140-2019-0-4-27-34

UDC: 620.187.3

Pages:: 27-34

E.A. Lukina1, D.V. Zaitsev1, V.A. Romanenko1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

STRUCTURE AND PROPERTIES OF A COMPOSITE MATERIAL BASED ON ALUMINUM ALLOY WITH THE ADDITION OF CARBON NANOTUBES

This article is devoted to the analysis of the structural-phase state and properties of the composite material based on the Al–Mg–Si system alloy with different from 0,2 to 1,0% content of carbon nanotubes (CNT), obtained by powder metallurgy. The microstructure of the composite material was examined by means of an optical microscope and transmission electron microscopy, including high-resolution methods. The phase composition of the material was studied by means of Х-ray diffraction and local Х-ray spectral analysis.

Keywords: composite material, carbon nanotube, mechanical properties, structure, microscopy.

Reference List

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    3. Kablov E.N., Grashchenkov D.V., Gunyayev G.M. Sovremennyye razrabotki v oblasti nanokompozitov [Modern developments in the field of nanocomposites ] // Sb. tez. dokl. II Mezhdunar. foruma po nanotekhnologiyam «Rosnanotekh 09/Rusnanotech 09». M., 2009. S. 282.

    4. Kablov E.N., Shchetanov B.V., Shavnev A.A., Nyafkin A.N., Chibirkin V.V. i dr. Svoystva i primeneniye vysokonapolnennogo metallomatrichnogo kompozitsionnogo materiala Al–SiC [Properties and application of highly filled metal matrix composite material Al–SiC] // Vestnik Nizhegorodskogo universiteta im. N.I. Lobachevskogo. 2011. №3–1. S. 56–59.

    5. Serpova V.M., Shavnev A.A., Solyaev Yu.O., Prokofev M.V., Rabinskiy L.N. Issledovaniye granits razdela v metallicheskom kompozitsionnom materiale na osnove alyuminiyevogo splava, armirovannogo voloknami oksida alyuminiya [The research of interfaces in metallic composite material based on aluminum alloy reinforced by alumina fibers] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №8 (44). St. 05. Available at: http://www.viam-works.ru (accessed: August 13, 2019). DOI: 10.18577/2307-6046-2016-0-8-5-5.

    6. Lomov S.B. Novyye pokoleniya konstruktsionnykh metallicheskikh kompozitsionnykh materialov na osnove alyuminiyevogo splava, armirovannogo nepreryvnymi i diskretnymi voloknami Al2O3 (obzor) [New generations of constructional metal matrix composites on the basis of aluminum alloy reinforced by continuous and discrete Al2O3 fibers (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №12 (48). St. 03. Available at: http://www.viam-works.ru (accessed: August 13, 2019). DOI: 10.18577/2307-6046-2016-0-12-3-3.

    7. Kondrashov S.V., Shashkeev K.A., Popkov O.V., Solovyanchik L.V. Perspektivnye tehnologii polucheniya funkcionalnyh materialov konstrukcionnogo naznacheniya na osnove nanokompozitov s UNT (obzor) [Prospective producing methods for functional structural materials based on CNT-filled nanocomposites (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №3. St. 07. Available at: http://www.viam-works.ru (accessed: August 13, 2019). DOI: 10.18577/2307-6046-2016-0-3-7-7.

    8. Kondrashov S.V., Shashkeev K.A., Popkov O.V., Solovyanchik L.V. Fiziko-mehanicheskie svojstva nanokompozitov s UNT (obzor) [Mechanical properties of CNT nanocomposites (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №5. St. 08. Available at: http://www.viam-works.ru (accessed: August 13, 2019). DOI: 10.18577/2307-6046-2016-0-5-8-8.

    9. Bakshi S.R., Lahiri D., Agarwal A. Carbon nanotube reinforced metal matrix composites – a review [Carbon nanotube reinforced metal matrix composites – a review] // International Materials Reviews. 2013. Vol. 55. No. 1. P. 41–64.

    10. Smirnov E.V., Zhdanov A.V. Vliyaniye uglerodnykh nanotrubok na svoystva alyuminiyevykh komponentov [The effect of carbon nanotubes on the properties of aluminum components] // Molodezhnyy nauchnyy forum: Tekhnicheskiye i matematicheskiye nauki: elektr. sb. st. po materialam XXIII stud. mezhdunar. nauch.-prakt. konf. 2015. №4 (23). S. 115–122. Available at: https://nauchforum.ru/archive/MNF_tech/4(23).pdf (accessed: August 13, 2019).

    11. Modifitsirovannyye uglerodnyye produkty i ikh primeneniye: pat. 2402584C2 Ros. Federatsiya [Modified carbon products and their use: pat. 2402584C2 Rus. Federation]; zayavl. 15.03.05; opubl. 27.10.10.

    12. Kwon H., Park D.H., Silvain J.F., Kawasaki A. Investigation of Carbon Nanotube Reinforced Aluminum Matrix Composite Materials // Composites Science and Technology. 2010. Vol. 70. Issue 3. P. 546–550.

    13. Bakshi S.R., Agarwal A. An Analysis of the Factors Affecting Strengthening in Carbon Nanotube Reinforced Aluminum Composites // Carbon. 2011. Vol. 49. Issue 2. P. 533–544.

    14. Phuong D.D., Trinh P.V., An N.V. et al. Effects of carbon nanotube content and annealing temperature on the hardness of CNT reinforced aluminum nanocomposites processed by the high pressure torsion technique // Journal of Alloys and Compounds. 2014. Vol. 613. P. 68–73.

    15. Borgonovo C., Makhlouf M.M. The synthesis of die-castable nano-particle reinforced aluminum matrix composite materials by in-situ gas-liquid reaction // Proceedings of High Tech Die Casting. Vicenza, 2012. P. 1285.

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DOI: 10.18577/2071-9140-2019-0-4-35-40

UDC: 678.067:621.7

Pages:: 35-40

A.N. Korneychuk1, Yu.G. Litkovskaya1, S.A. Chugunov1, G.V. Maksimova1

[1] Joint Stock Company «Obninsk Research Produce Enterprise «Technology» named after A.G. Romashin»

RESEARCH OF STRENGTH PROPERTIES OF HEAT-RESISTANT FIBERGLASS HONEYCOMBS FOR CONSTRUCTION OF THE AERODYNAMIC SCREEN

This paper presents the results of researches of influence of a tilt angle of load application on strength properties of polyimide fiberglass honeycomb fillers of the SSP-7-4,2 brand. During this work it has been determined that change of indicators of compression and shear strengths of honeycombs depends both on the tilt angle, and on the direction of load application. It is shown that it is necessary to consider strength indicators of fiberglass honeycomb fillers depending on the direction of load application, both during operation and production.

Keywords: honeycombs, fiberglass honeycomb filler, polyimide resin, compression strength, shear strength.

Reference List

    1. Mikhaylin M.Yu. Voloknistyye polimernyye kompozitsionnyye materialy v tekhnike [Fibrous polymer composite materials in engineering]. SPb.: Nauchnyye osnovy i tekhnologii, 2013. 720 s.

    2. Mikhaylin Yu.A. Termoustoychivyye polimery i polimernyye materialy [Heat-resistant polymers and polymeric materials]. SPb.: Professiya, 2006. 624 s.

    3. Panin V.F., Gladkov Yu.A. Konstruktsii s zapolnitelem: spravochnik [Constructions with a placeholder: reference]. M.: Mashinostroyeniye, 1991. 272 s.

    4. Mikhaylin Yu.A. Primeneniye poliimidnykh materialov v zarubezhnoy aviatsionnoy i kosmicheskoy tekhnike [The use of polyimide materials in foreign aviation and space technology] // Plasticheskiye massy. 1981. №10. S. 23–30.

    5. Lyubin Dzh. Spravochnik po kompozitnym materialam [Handbook of composite materials]. M.: Mashinostroyeniye, 1988. 584 s.

    6. Betsis D. Istoriya proyekta ExoMars: Kak vse nachinalos [History of the ExoMars project: How it all began] // GALSPACE: proyekt «Issledovaniye Solnechnoy sistemy». Available at: galspace.spb.ru/index472-1.html (accessed: June 01, 2019).

    7. The ExoMars Programme 2016–2020 // European Space Agency. Available at: www.exploration.esa.int/mars/46048-programme-overview (accessed: June 01, 2019).

    8. Roskosmos i Evropeyskoye kosmicheskoye agentstvo podpisali dogovor po «Ekzomarsu» [Roscosmos and the European Space Agency signed an Exomars agreement] // Lenta.ru: internet-gazeta. Available at: www.lenta.ru/news/2013/03/14/exomars (accessed: June 01, 2019).

    9. Eysmont N., Batanov O. «EkzoMars»: ot missii-2016 k missii-2020 [«ExoMars»: from the 2016 mission to the 2020 mission] // Nauka i zhizn. 2017. №4. S. 2–14.

    10. Volkov V.S., Denisova E.V., Shul G.S. i dr. Razrabotka termostoykikh stekloplastikovykh sotovykh zapolniteley [Development of heat-resistant fiberglass honeycomb core] // Konstruktsii i tekhnologii polucheniya izdeliy iz nemetallicheskikh materialov: sb. tez. dokl. XX Mezhdunar. nauch.-tekhnich. konf. Obninsk, 2013. S. 86–87.

    11. Volkov V.S., Korneychuk A.N., Denisova E.V. i dr. Novyye termostoykiye stekloplastikovyye sotovyye zapolniteli [New heat-resistant fiberglass honeycomb core] // Aviatsionnaya promyshlennost. 2014. №3. S. 52–56.

    12. Mikhaylin Yu.A. Spetsialnye polimernyye kompozitsionnyye materialy [Special polymer composite materials]. SPb.: Nauchnyye osnovy i tekhnologii, 2014. 664 s.

    13. Trostyanskaya E.B., Mikhaylin Yu.A., Bukharov S.V. Tendentsii primeneniya i razvitiya kompozitsionnykh materialov v samoletostroyenii [Trends in the application and development of composite materials in aircraft construction] // Aviatsionnaya promyshlennost. 2002. №2. S. 18–22.

    14. Stepanov N.V., Savel'yev D.I., Petrova O.L. i dr. Eksperimental'naya zavisimost' zhestkostnykh kharakteristik sotovoy struktury ot vysoty zapolnitelya [Experimental dependence of the stiffness characteristics of the honeycomb structure on the height of the filler] // Konstruktsii iz kompozitsionnykh materialov. 2009. №1. S. 48–53.

    15. Kryukov A.M. Issledovaniye vliyaniya rezhimov formovaniya na svoystva krupnogabaritnykh steklosotoplastov i razrabotka ikh tekhnologii: avtoref. dis. … kand. tekhn. Nauk [Investigation of the influence of molding modes on the properties of large-sized fiberglass plastics and the development of their technology: thesis abstract, Cand. Sc. (Tech.)]. M., 2009. 23 s.

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DOI: 10.18577/2071-9140-2019-0-4-41-48

UDC: 667.6

Pages:: 41-48

N.A. Kovrizhkina1, V.A. Kuznetsova1, A.A. Silaeva2, S.A. Marchenko1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Federal State Unitary Enterprise «All-Russian Scientific Research Institute of Aviation Materials»

WAYS TO IMPROVE THE PROPERTIES OF PAINT COATINGS BY ADDING DIFFERENT FILLERS (review)

The article presents possible ways of increase of physical, mechanical and operational properties of paint coatings by means of introduction of different fillers, including fillers with the modified surface. The main tendencies in the formulation of paint and varnish materials using the new types of fillers are designated. Different ways of surface treatment of fillers and their influence on properties of paint and varnish materials and coatings are considered. Fillers which can be considered as a possible alternative to toxic chromium compounds in protective paint coatings are determined.

Keywords: paint coatings, fillers, surface modification, chromate replacement, carbonate fillers, silicate fillers.

Reference List

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    7. Vlasova I.N. Pravilnyy napolnitel – pravilnaya kraska [The right filler is the right paint] // Lakokrasochnyye materialy i ikh primeneniye. 2012. №6. S. 27–29.

    8. Rozenfeld I.L., Rutinshteyn F.I., Zhigalova K.A. Zashchita metallov ot korrozii lakokrasochnymi pokrytiyami [Protection of metals from corrosion by paintwork]. M.: Khimiya, 1987. 224 s.

    9. Kuznetsova V.A., Deev I.S., Zheleznyak V.G., Silaeva A.A. Iznosostojkoe lakokrasochnoe pokrytie s kvazikristallicheskim napolnitelem [Anti wear coating with quasicrystal filler] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2018. №3. St. 08. Available at: http://www.viam-works.ru (accessed: June 19, 2019). DOI: 10.18577/2307-6046-2018-0-3-68-76.

    10. Kuznetsova V.A., Shapovalov G.G. Tendentsii razvitiya v oblasti erozionnostoykikh pokrytiy (obzor) [Tendencies of development of the erosion-resistant coatings (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2018. №11 (71). St. 09. Available at: http://www.viam-works.ru (accessed: June 19, 2019). DOI: 10.18577/2307-6046-2018-0-11-74-85.

    11. Stroganov V.F., Amelchenko M.O. Vliyaniye mineralnykh napolniteley s razlichnoy geometricheskoy formoy chastits v vodno-dispersionnykh akrilovykh zashchitnykh pokrytiyakh i germetikakh na adgezionnyye svoystva k betonnym i metallicheskim poverkhnostyam [The effect of mineral fillers with different geometric shapes of particles in water-dispersed acrylic protective coatings and sealants on the adhesion properties to concrete and metal surfaces] // Sb. tr. Mezhdunar. nauch.-tekhnich. konf. «Sovremennyye dostizheniya v oblasti kleyev, germetikov. Materialy, syrye, tekhnologii». Dzerzhinsk, 2013. S. 165–167.

    12. Dydik O.M. Khimicheski osazhdennyy karbonat kaltsiya (mel) kak vysokokachestvennaya funktsionalnaya dobavka dlya organorazbavlyayemykh i vodno-dispersionnykh krasok [Chemically precipitated calcium carbonate (chalk) as a high-quality functional additive for organically-diluted and water-dispersion paints] // Lakokrasochnyye materialy i ikh primeneniye. 2018. №7–8. S. 50–51.

    13. Mnogofunktsionalnyy napolnitel na osnove khimicheski osazhdennogo karbonata kaltsiya i sposob yego polucheniya: pat. 2350637 Ros. Federatsiya [A multifunctional filler based on chemically precipitated calcium carbonate and a method for its preparation: pat. 2350637 Rus. Federation]; zayavl. 10.10.08; opubl. 27.03.09.

    14. Pugacheva T.A., Kurbatov V.G. Issledovaniye svoystv kernovykh pigmentov s obolochkoy iz polianilina [The study of the properties of core pigments with a shell of polyaniline] // Lakokrasochnaya promyshlennost. 2018. №3. S. 36–37.

    15. Sitnov S.A., Vakhin A.V., Khuziakhmetov R.Kh., Stepin S.N. Svoystva mekhanokhimicheski poluchennykh kernovykh fosfonatnykh pigmentov [Properties of mechanochemically obtained core phosphonate pigments] // Vestnik Kazanskogo tekhnologicheskogo universiteta. 2012. T. 15. №14. S. 71–73.

    16. Yamaleeva E.S., Cherezova E.N., Gotlib E.M. Izucheniye sovmestnogo deystviya vollastonita, obrabotannogo geksadetsiltrimetilammoniy bromidom, i vysokomolekulyarnogo modifikatora s angidridnymi gruppami v rezinakh na osnove SKI-3 [The study of the combined action of wollastonite treated with hexadecyltrimethylammonium bromide and a high molecular weight modifier with anhydride groups in rubbers based on SKI-3] // Vestnik tekhnologicheskogo universiteta, 2015. T. 18. №15. S. 15–17.

    17. Kurbatov V.G., Ilin A.A., Indeykin E.A. Protivokorrozionnyye pigmenty i napolniteli s obolochkoy iz polianilina [Anticorrosive pigments and fillers with a polyaniline shell] // Lakokrasochnyye materialy i ikh primeneniye. 2012. №11. S. 49–52.

    18. Kurbatov V.G., Kochkina N.V., Indeykin E.A. Ispolzovaniye obolochkovykh pigmentov v sostave polimernykh protivokorrozionnykh materialov [The use of shell pigments as part of polymer anticorrosive materials] // Uspekhi v khimii i khimicheskoy tekhnologii. 2014. T. XXVIII. №3. S. 92–96.

    19. FellahI S., Chikhi N., Bakar M. Modification of Epoxy Resin with Kaolin as a Toughening Agent // Journal of Applied Polymer Science. Vol. 82. Issue 4. P. 861–878.

    20. Stroganov V.F., Amelchenko M.O. Issledovaniye i razrabotka zashchitnykh i gidroizolyatsionnykh vodno-dispersionnykh polimernykh pokrytiy [Research and development of protective and waterproofing water-dispersible polymer coatings] // Izvestiya Kazanskogo gosudarstvennogo arkhitekturno-stroitelnogo universiteta. 2012. №2 (20). S. 200–206.

    21. Stroganov V.F., Amelchenko M.O. Issledovaniye vliyaniya kislotnoy aktivatsii kaolina na svoystva vodno-dispersionnykh zashchitnykh pokrytiy [Investigation of the effect of acid activation of kaolin on the properties of water-dispersion protective coatings] // Izvestiya Kazanskogo gosudarstvennogo arkhitekturno-stroitelnogo universiteta. 2014. №4 (30). S. 284–290.

    22. Stroganov V.F., Amelchenko M.O. Vliyaniye termicheskoy aktivatsii kaolina na zashchitnyye svoystva vodno-dispersionnykh stirol-akrilovykh pokrytiy [The effect of thermal activation of kaolin on the protective properties of water-dispersed styrene-acrylic coatings] // Izvestiya Kazanskogo gosudarstvennogo arkhitekturno-stroitelnogo universiteta. 2015. №4 (34). S. 293–298.

    23. Stroganov V.F., Amelchenko M.O. Vozmozhnost regulirovaniya tekhnologicheskikh i ekspluatatsionnykh svoystv stirol-akrilovykh LKM pri primenenii kaolinov razlichnykh vidov aktivatsii [The ability to regulate the technological and operational properties of styrene-acrylic coatings when using kaolins of various types of activation] // Izvestiya Kazanskogo gosudarstvennogo arkhitekturno-stroitelnogo universiteta. 2016. №2 (36). S. 207–211.

    24. Stroganov V.F., Amelchenko M.O., Sabakhova G.I. Issledovaniye osnovnykh prochnostnykh i tekhnologicheskikh kharakteristik napolnennykh vodno-dispersionnykh zashchitnykh pokrytiy [Study of the main strength and technological characteristics of filled water-dispersion protective coatings] // Vestnik Kazanskogo tekhnologicheskogo universiteta. 2013. T. 16. №22. S. 31–33.

    25. Nazarenko V.V. Anizotropnyye silikatnyye napolniteli: spetsialnye svoystva v LKM i pokrytiyakh [Anisotropic silicate fillers: special properties in coatings and coatings] // Lakokrasochnyye materialy i ikh primeneniye. 2012. №1–2. S. 25–33.

    26. Mica-containing pigment composition and a water base paint composition containing a mica-containing pigment(s), as well as a method of manufacturing the same: pat. US5378275; filed 15.11.93; publ.03.01.95.

    27. Lakokrasochnaya kompozitsiya: pat. 2027729 Ros. Federatsiya; zayavl. 17.04.92; opubl. 27.01.95. 28. Deya´C., Romagnoli R., del Amo B. A new pigment for smart anticorrosive coatings // Journal of Coatings Technology and Research. 2007. №4 (2). P. 167–175.

    29. Anti-corrosive coating including a filler with a hollow cellular structure: pat. US 6383271; filed 27.01.00; publ. 07.05.02.

    30. Kalinskaya T.V., Drinberg A.S., Itsko E.F. Nanotekhnologii. Primeneniye v lakokrasochnoy promyshlennosti [anotechnology. Application in the paint industry]. M.: LKM-press, 2011. 184 s.

    31. Volkova T.S., Beyder E.Ya. Nanosilikaty i polimersilikatnyye nanokompozity [Nanosilicates and polymer silicate nanocomposites] // Vse materialy. Entsiklopedicheskiy spravochnik. 2010. №2. S. 2–11.

    32. Nanoclay modified waterborne compositionfor coating plastic and methods for making the same: pat. US2473626; filed 07.12.04; publ.03.11.09.

    33. Gotlib E.M., Galimov E.R., Khasanova A.R., Yamaleeva E.S. Antifriktsionnyye epoksidnyye materialy, napolnennyye aktivirovannym vollastonitom [Antifriction epoxy materials filled with activated wollastonite] // Vestnik Permskogo natsionalnogo issledovatelskogo politekhnicheskogo universiteta. 2017. T.19. №3. S. 7–18. DOI: 10.15593/2224-9877/2017.3.01.

    34. Jackson M.A. An evaluation of anti-corrosive pigments // Journal of Protective Coatings & Linings. 1990. April. P. 37–45.

    35. Poluektova E.A. Vollastonit – unikalnyj napolnitel LKM [Wollastonite – a unique filler for paintwork materials] // Lakokrasochnyye materialy i ikh primeneniye. 2012. №6. S. 24–26.

    36. Antikorrozionnaya kompozitsiya: pat. 2405012 Ros. Federatsiya; zayavl. 03.03.09; opubl. 27.11.10.

    37. Kuznetsova O.P., Stepin S.N., Svetlakov A.P. Issledovaniye protivokorrozionnykh svoystv polimernykh kompozitsionnykh pokrytiy [Investigation of the anticorrosive properties of polymer composite coatings] // Vestnik Kazanskogo tekhnologicheskogo universiteta. 2010. №10. S. 141–145.

    38. Khasanova A.R. Vliyaniye modifikatsii epoksidnykh kompozitsiy vollastonitom na tverdost materialov dlya mashinostroyeniya [The effect of the modification of epoxy compositions by wollastonite on the hardness of materials for mechanical engineering] // Mezhdunar. molodezh. nauch. konf. «XXIII Tupolevskiye chteniya (shkola molodykh uchenykh)». Kazan, 2017. S. 373–376.

    39. Korobshchikova T.S., Orlova N.A. Modelirovaniye mekhanicheskikh svoystv lakokrasochnogo materiala, napolnennogo vollastonitom [Modeling the mechanical properties of a paint material filled with wollastonite] // Lakokrasochnyye materialy i ikh primeneniye. 2011. №1–2. S. 62–64.

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DOI: 10.18577/2071-9140-2019-0-4-49-55

UDC: 629.7.023.222

Pages:: 49-55

M.Yu. Kvasnikov1, V.A. Zamshin2, V.L. Kudlo2, N.S. Ilina2, V.V. Chinov3, V.M. Nepochatov4

[1] D. Mendeleev University of Chemical Techno-logy of Russian
[2] Rostov Helicopter Production Complex Public Joint Stock Company «Rostvertol» named after B.N. Slyusar
[3] Joint Stock Company «Mil Moscow Helicopter Plant»
[4] Joint Stock Company «Evroecoplast»

NEW TECHNOLOGY FOR PRODUCTION OF ELECTROPHORETIC COATINGS ON THE PARTS OF A HELICOPTER OPERATING IN FRETTING-CORRОSION CONDITIONS

A new technology for producing an anticorrosion coating with a simultaneous antifriction effect is described, developed by the D. Mendeleev University of Chemical Technology of Russian and implemented at PJSC «Rostvertol» in 2018. It is based on the process of obtaining coatings by the method of cathode electrodeposition of water-borne polymer electrolytes, which are epoxy-amine adducts modified by isocyanines. The composition is modified by PTFE aqueous dispersion. A new equipment has been designed and manufactured, thus making it possible to obtain coatings by the method of cathode electrodeposition without the working solution.

Keywords: electrophoresis, cathode electrodeposition, polymer coating, helicopter parts, coating production equipment.

Reference List

    1. Veytsman M.G., Slavinskaya N.M., Birman Ya.N., Krylova I.A. Frettingostoykoye ftorlonnapolnennoye zashchitnoye pokrytiye, poluchennoye elektroosazhdeniyem [Fretting-resistant fluorone-filled protective coating obtained by electrodeposition] // Lakokrasochnyye materialy i ikh primeneniye. 1979. №9. S. 41–42.

    2. Kompozitsiya dlya polucheniya pokrytiy metodom elektroosazhdeniya: a. s. 670132 SSSR [Composition for producing coatings by electrodeposition: certificate of authorship 670132 USSR]; zayavl. 16.01.80; opubl. 23.11.81.

    3. Kvasnikov M.Yu., Tseytlin G.M. Ftorsoderzhashchiye lakokrasochnyye kompozitsii i pokrytiya na ikh osnove [Fluorine-containing paint and varnish compositions and coatings based on them] // Zhurnal prikladnoy khimii. 2009. T. 82. №3. S. 506–510.

    4. Kvasnikov M.Yu. Ftorsoderzhashchiye lakokrasochnyye kompozitsii i pokrytiya na ikh osnove [Fluorine-containing paint and varnish compositions and coatings based on them] // Khimicheskaya promyshlennost segodnya. 2008. №7. S. 22–26.

    5. Sostav dlya polucheniya antifriktsionnykh i khimstoykikh pokrytiy metodom elektroosazhdeniya na katode: pat. 2222563 Ros. Federatsiya [Composition for producing antifriction and chemical resistant coatings by electrodeposition on the cathode: pat. 2222563 Rus. Federation]; zayavl. 27.06.02; opubl. 27.01.04.

    6. Lakokrasochnaya kompozitsiya s vysokoy rasseivayushchey sposobnostyu dlya polucheniya metodom elektroosazhdeniya na katode khimstoykikh iznosostoykikh pokrytiy s povyshennoy tverdostyu i antikorrozionnoy zashchitoy: pat. 2495070 Ros. Federatsiya [A paint and varnish composition with a high dispersing ability to obtain chemically resistant wear-resistant coatings with increased hardness and corrosion protection by electrodeposition on a cathode: pat. 2495070 Rus. Federation]; zayavl. 05.09.12; opubl. 10.10.13.

    7. Kvasnikov M.Yu., Krylova I.A., Utkina I.F. i dr. Primeneniye vysokodispersnogo poroshkovogo politetraftoretilena F-4 (Fluralita) dlya modifikatsii pokrytiy na osnove karboksilsoderzhashchego akrilovogo oligomera, poluchayemykh metodom elektroosazhdeniya [The use of highly dispersed powder polytetrafluoroethylene F-4 (Fluralita) for the modification of coatings based on a carboxyl-containing acrylic oligomer obtained by electrodeposition] // Lakokrasochnyye materialy i ikh primeneniye. 2013. №1–2. S. 56–59.

    8. Krylova I.A., Kogan N.D., Ratnikov V.N. Okraska elektroosazhdeniyem [Electroplating]. M.: Khimiya, 1982. 282 s.

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    10. Krylova I.A. Composite coatings from aqueos polimer-oligomeric dispersions by electrodeposition // Progress in Organic Coatings. 1992. Vol. 21. P. 1–15.

    11. Lipatov Yu.S. Fiziko-khimicheskiye osnovy napolnennykh polimerov [Physico-chemical bases of filled polymers]. M.: Khimiya, 1991. 256 s.

    12. Kvasnikov M.Yu., Kamedchikov A.V., Tochilkina V.S. i dr. Novyye lakokrasochnyye kompozitsii dlya elektroosazhdeniya [New paintwork compositions for electrodeposition] // Lakokrasochnyye materialy i ikh primeneniye. 2010. №8. S. 39–43.

    13. Kvasnikov M.Yu., Krylova I.A., Kamedchikov A.V. i dr. Khimstoykiye pokrytiya na osnove aminosoderzhashchego oligomernogo elektrolita i vodnoy dispersii ftorkauchuka, poluchayemyye elektroosazhdeniyem na katode [Chemical-resistant coatings based on an amine-containing oligomeric electrolyte and an aqueous dispersion of fluororubber obtained by electrodeposition at the cathode] // Lakokrasochnyye materialy i ikh primeneniye. 2012. №10. S. 36–38.

    14. Verezhnikov V.V., Germasheva I.I., Krysin M.Yu. Kolloidnaya khimiya poverkhnostno-aktivnykh veshchestv [Colloid chemistry of surfactants]. SPb.: Lan, 2015. 115 s.

    15. Boynovich L.B., Emelyanenko A.M. Gidrofobnyye materialy i pokrytiya: printsipy sozdaniya, svoystva i primeneniya [Hydrophobic materials and coatings: principles of creation, properties and applications] // Uspekhi khimii. 2008. №7. T. 77. S. 619–638.

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DOI: 10.18577/2071-9140-2019-0-4-56-64

UDC: 620.193.21

Pages:: 56-64

V.V. Antipov1, M.G. Kurs2, R.I. Girsh2, N.Yu. Serebrennikova1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Federal State Unitary Enterprise «All-Russian Scientific Research Institute of Aviation Materials»

CLIMATIC FIELD TESTS OF SIAL TYPE METAL-POLYMER COMPOSITION MATERIALS IN MARINE CLIMATE

The article presents key approaches to the performance of the climatic tests of SIAL type metal polymer composite materials. The characteristic features of a multi-layer structure of the material were taken into account during the use of the samples with artificial starved spots which provide direct contact with the aggressive atmosphere of the coastal zone. There are given the results of a comprehensive assessment of the climatic resistance of the SIAL-3-1 material consisting of thin sheets of Al–Li alloy and fiberglass layers  in tests with regulated damages in the form of a starved spots, in the deformed state when a bending load is applied alongside with an assessment of the persistence of properties when tested for the low-cycle fatigue, as well as the results of the evaluation of moisture absorption by the layers of fiberglass in a hybrid material.

Keywords: corrosion, aging, metal-polymer composite materials, SIAL, full-scale climatic tests.

Reference List

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    5. Lukina N.F., Dementeva L.A., Serezhenkov A.A., Kotova Ye.V., Senatorova O.G., Sidelnikov V.V., Kutsevich K.E. Kleyevyye prepregi i kompozitsionnyye materialy na ikh osnove [Glue prepregs and composite materials based on them] // Rossiyskiy khimicheskiy zhurnal. 2010. №1. T. LIV. S. 53–56.

    6. Kablov E.N., Startsev O.V., Medvedev I.M., Panin S.V. Korrozionnaya agressivnost primorskoy atmosfery. CH.1. Faktory vliyaniya (obzor) // Korroziya: materialy, zashchita. 2013. №12. S. 6–18.

    7. Kurs M.G. Prognozirovaniye prochnostnykh svoystv obshivki LA iz deformiruyemogo alyuminiyevogo splava V95o.ch.-T2 s primeneniyem integralnogo koeffitsiyenta korrozionnogo razrusheniya [Forecasting the strength properties of the skin cover of a deformable aluminum alloy В95о.ч.-Т2 with the use of the integrated corrosion reduction coefficient] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2018. №5. St. 11. Available at: http://www.viam-works.ru (accessed: April 03, 2018). DOI: 10.18577/2307-6046-2018-0-5-101-109.

    8. Kurs M.G., Antipov V.V., Lutsenko A.N., Kutyrev A.E. Integralnyj koeffitsient korrozionnogo razrusheniya deformiruemykh alyuminievykh splavov [Integral figure of corrosion damage of deformed aluminum alloys] // Aviacionnye materialy i tehnologii. 2016. №3 (42). S. 24–32. DOI: 10.18577/2071-9140-2016-0-3-24-32.

    9. Kurs M.G., Nikolayev E.V., Abramov D.V. Naturno-uskorennyye ispytaniya metallicheskikh i nemetallicheskikh materialov: klyuchevyye faktory i spetsializirovannyye stendy [Full-scale and accelerated tests of metallic and nonmetallic materials: key factors and specialized stands] // Aviacionnye materialy i tehnologii. 2019. №1 (54). S. 66–73. DOI: 10.18577/2071-9140-2019-0-1-66-73.

    10. Erasov V.S., Yakovlev N.O., Gladkikh A.V., Goncharov A.A., Skiba O.V., Boyarskikh A.V., Podzhivotov N.Yu. Ispytaniya krupnogabaritnykh konstruktsiy iz polimernykh kompozitsionnykh materialov na silovom polu GTSKI «VIAM» im. G.V. Akimova [Tests of large-sized structures made of polymer composite materials on the force floor of the GCI «VIAM» named after G.V. Akimova] // Kompozitnyy mir. 2014. №1. S. 72–78.

    11. Kablov E.N. Materialy i khimicheskiye tekhnologii dlya aviatsionnoy tekhniki [Materials and chemical technologies for aviation technology] // Vestnik Rossiyskoy akademii nauk. 2012. T. 82. №6. S. 520–530.

    12. Kablov E.N., Karimova S.A., Semenova L.V. Korrozionnaya aktivnost ugleplastikov i zashchita metallicheskikh silovykh konstruktsiy v kontakte s ugleplastikom [Corrosion activity of carbon plastics and the protection of metal power structures in contact with carbon fiber] // Korroziya: materialy, zashchita. 2011. №12. S. 1–7.

    13. Antipov V.V., Senatorova O.G., Sidelnikov V.V. Issledovanie pozharostojkosti sloistyh gibridnyh alyumostekloplastikov klassa SIAL [Investigation of the fire resistance of hybrid aluminium-glassplastic SIAL laminates] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №3. St. 04. Available at: http://viam-works.ru (accessed: July 05, 2019).

    14. Dementeva L.A., Serezhenkov A.A., Lukina N.F., Kutsevich K.E. Svoistva i naznachenie kompozitsionnyh maerialov na osnove kleevyh prepregov [Properties and appointment of composite materials based on adhesive prepregs] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №8. St. 06. Available at: http://www.viam-works.ru (accessed: July 05, 2019). DOI: 10.18577/2307-6046-2014-0-8-6-6.

    15. Startsev O.V., Krotov A.S., Senatorova O.G., Anikhovskaya L.I., Antipov V.V., Grashchenkov D.V. Sorbtsiya i diffuziya vlagi v sloistykh metallopolimernykh kompozitsionnykh materialakh tipa «SIAL» [Sorption and diffusion of moisture in layered metal-polymer composite materials of the SIAL type] // Materialovedeniye. 2011. №12. S. 38–44.

    16. Antipov V.V., Startsev O.V., Senatorova O.G. Zakonomernosti vlagoperenosa v SIALakh [Patterns of moisture transfer in SIALs] // Korroziya: materialy, zashchita. 2012. №3. S. 13–18.

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DOI: 10.18577/2071-9140-2019-0-4-65-73

UDC: 620.178.35:669.245

Pages:: 65-73

M.A. Gorbovets1, I.A. Hodinev2, P.V. Ryzhkov2

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] Federal State Unitary Enterprise «All-Russian Scientific Research Institute of Aviation Materials»

LOW-CYCLE FATIGUE AT HIGH TEMPERATURES OF HEAT-RESISTANT NICKEL-BASED ALLOY MANUFACTURED BY SELECTIVE LASER MELTING

The article gives the results of fatigue tests with controlled total deformation under the conditions of a symmetric loading cycle and high temperature. The relationship between the values of the material fatigue characteristics allowing for stresses, plastic deformation and the number of cycles to failure is considered. The deformation curves constructed from experimental data are compared with deformation curves constructed by judgmental methods. The relationship between the Baskquin–Manson–Coffin and Ramberg–Osgood equations is given using the obtained numerical characteristics as an example.

Keywords: fatigue characteristics, heat-resistant nickel-based alloys, selective laser melting technology (SLM), Strain Life Approach, the Ramberg–Osgood equation, Basquin–Manson–Coffin equation.

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    6. Belyayev M.S., Terentev V.F., Gorbovets M.A., Bakradze M.M., Antonova O.S. Malotsiklovaya ustalost' zharoprochnogo nikelevogo splava VZh175 v usloviyakh zhestkogo nagruzheniya [Low-cycle fatigue of the heat-resistant nickel alloy VZh175 under severe loading] // Deformatsiya i razrusheniye materialov. 2015. №9. S. 17–24.

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    15. Belyayev M.S., Gorbovets M.A., Bakradze M.M. Izmeneniye parametrov uprugoplasticheskogo deformirovaniya v protsesse ispytaniy na MTSU pri zhestkom nagruzhenii zharoprochnogo splava VZh175 [Change of parameters of elasto-plastic deformation for LCF testing Ni-base superalloy VZh175] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №12. St. 04. Available at: http://www.viam-works.ru (accessed: September 11, 2019). DOI: 10.18577/2307-6046-2015-0-12-4-4.

    16. Volkov A.M., Vostrikov A.V. Soprotivleniye granuliruyemykh zharoprochnykh nikelevykh splavov razrusheniyu pri malotsiklovoy ustalosti (obzor) [Low-cycle fatigue resistance of PM Ni-base superalloys (review)] // Aviacionnyye materialy i tehnologii. 2016. №S1 (43). S. 74–79. DOI: 10.18577/2071-9140-2016-0-S1-74-79.

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DOI: 10.18577/2071-9140-2019-0-4-74-79

UDC: 669.017:669.295

Pages:: 74-79

A.А. Arislanov1, S.B. Putyrskiy1, A.L. Yakovlev2, M.S. Gribkov2

[1] Federal State Unitary Enterprise «All-Russian Scientific Research Institute of Aviation Materials»
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

ANALYSIS OF MICROSTRUCTURE AND MECHANICAL PROPERTIES OF WELDED JOINT FROM VT6ch. ALLOY

The article presents the results of the analysis of the structure and mechanical properties of welded joints made of VT6ch. alloy by electron beam welding and passed vacuum heat treatment. Special attention is paid to the effect of destruction of the tested welded samples on the base metal. Measurements of the HRC hardness of the tested sample showed its increased values in the weld, as well as in the area of the base metal, located symmetrically to the breaking point. Simulation results illustrating the distribution of plastic deformations in the working part of the welded sample are presented.

Keywords: titanium alloys, mechanical properties, microstructure, electron beam welding, heat treatment, finite element modeling.

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DOI: 10.18577/2071-9140-2019-0-4-80-86

UDC: 678.747.2

Pages:: 80-86

A.I. Gulyaev1, P.N. Medvedev1, S.V. Sbitneva1, A.A. Petrov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

EXPERIMENTAL RESEARCH OF «FIBER–MATRIX» ADHESION STRENGTH IN CARBON FIBER EPOXY/POLYSULPHONE COMPOSITE

 

The paper proposes a method for determining the fiber-matrix adhesion strength by pushing-out the fibers by a nanoindenter (push-out test). There are given the results of experimental determination of this characteristic for carbon fiber epoxy/polysulphone composites  based on two brands of high-strength fibers, differing in diameter, cross-sectional shape and surface morphology. The correctness of the push-out process was controlled by the microscopy technique. The obtained values of adhesive strength can be considered as constants of polymer-fiber systems in the initial state.

 

Keywords: fiber composite, polymer composite material, adhesion, interface, interphase, boundary interaction, indentation, push-out test.

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DOI: 10.18577/2071-9140-2019-0-4-87-94

UDC: 620.179.1

Pages:: 87-94

E.I. Kosarina1, A.A. Demidov1, N.A. Mikhaylova1, A.V. Smirnov1

[1] Federal State Unitary Enterprise «All-Russian Scientific Research Institute of Aviation Materials»

THEORETICAL ASPECTS WHEN CREATING ELECTRONIC REFERENCE X-RAY IMAGES CONTAINING QUANTITATIVE INFORMATION

 

The article presents the results of theoretical researches of creation of a catalog of reference digital images of porosity of silumin group aluminum alloys similar to the reference radiographic pictures which radiologists use when grading castings  by the porosity points . There is a five-point scale of porosity which is unambiguously defined by a thin section and drawing in the radiographic image. Each point of porosity corresponds to certain strength characteristics of an alloy. Creation and copying of catalogs of reference X-ray patterns is a labor-intensive and costly process therefore catalogs of porosity images on the electronic data medium, is a radical solution of this problem.

Keywords: porosity, reference sample, reference X-ray pattern, X-ray scale of porosity, radiographic image, digital image.

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