ARCHIVE

Aviation materials and technologies №S3, 2014

Contents

  • V.A. Sagomonova, Yu.V. Sytyi, V.I. Kislyakova, S.S. Dolgopolov

    Investigation of the damping properties of vibration-absorbing materials based on thermoplastic elastomers

    5-10
  • E.A. Ponomareva, E.K. Kondrashov, V.T. Minakov, N.A. Polepkina

    Development of hydrophobization technological mode of the needle-punched nonwoven materials on the basis of heat resistant fibers

    11-16
  • M.A. Venediktova, I.S. Naumov, A.M. Chaykun, O.A. Eliseev

    Current trends in fluorosiloxane and siloxane rubbers and rubber compounds based thereon (overview)

    17-24
  • I. Nefedov, E.K. Kondrashov, L.V. Semenova, T.A. Lebedeva

    Erosion-resistant coatings for protection of articles from polymer composite materials

    25-27
  • N.E. Malova, E.K. Kondrashov, N.P. Vereninova, A.A. Kozlova

    Heat-resistant weatherproof fluoride polyurethane enamel

    28-30
  • L.V. Semenova, T.A. Novikova, N.I. Nefedov

    Climatic resistance and aging of the paintwork coating

    31-34
  • A.M. Chaykun, M.A. Venediktova, O.A. Eliseev, I.S. Naumov

    Investigation of properties changing of serial rubber compounds on the base of different rubbers in standardized working fluids

    35-41
  • R.K. Salakhova, V.V. Semenychev, E.V. Tyurikov, A.B. Tikhoobrazov

    Investigation of internal (residual) stresses in composite-cluster chrome and nickel coatings

    42-46
  • L.V. Semyonova, N.I. Nefyodov

    Recovery technology for PWC systems with polyurethane enamel for the operating aviation articles after wornout PLC removal

    47-50
Содержание номера
1.

DOI: 10.18577/2071-9140-2014-0-s3-5-10

UDC: 678

Pages:: 5-10

V.A. Sagomonova1, Yu.V. Sytyi2, V.I. Kislyakova1, S.S. Dolgopolov2

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Investigation of the damping properties of vibration-absorbing materials based on thermoplastic elastomers

The investigation of mechanical loss factor (tangent delta) of extensional damping materials VTP-1V, VTP-2V, which are vibration-absorbing coatings based on thermoplastic polyurethane (TPU) and vibration damping alumothermoelastoplast consisting of two sheets of metal with a layer of polymer-based TPU between them, by means of dynamic mechanical analysis (DMA) in terms of shear-loaded and three-point bending is provided hereby. The influence of composition on the damping properties - glass transition temperature of the initial polymer layers on the mechanical loss factor is shown. The results of vibration-absorbing materials VTP-1V and VTP-2V full-scale tests on fuselage panels are given. Advantages and setbacks of laminated damping materials of the "sandwich" type are analyzed on example of alumothermoelastoplast. The influence of polymer thermoplastic elastomer interlayer thickness on mechanical loss factor and surface density of alumothermoelastoplast is given.

Keywords: vibration, damping, vibration-absorbing materials, dynamic mechanical analysis (DMA), alumothermoelastoplast, mechanical loss factor

Reference List

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2.

DOI: 10.18577/2071-9140-2014-0-s3-11-16

UDC: 677.017

Pages:: 11-16

E.A. Ponomareva1, E.K. Kondrashov2, V.T. Minakov2, N.A. Polepkina1

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Development of hydrophobization technological mode of the needle-punched nonwoven materials on the basis of heat resistant fibers

To ensure the lifetime and reliability of the materials applied for thermal protection of structural components against heat influence up to 430 ° C in the course of their short-term operation, the technological process of hydrophobic nonwovens modified by organosilicon compounds with improved humidity resistance and moisture absorption manufacture was developed. The technological modes of nonwovens based on heat-resistant fibers hydrofobization in three ways were determined: manual and continuous mode on the industrial equipment on single-bath and two-bath methods. The compositions for the three hydrophobic impregnation processes based on organosilicon emulsion KE-37-18 with lead diacetate hardener are developed; the main technological parameters of processes are hereby provided: extraction, drying, and heat treatment during the nonwovens hydrofobization; the additional weight by impregnation is set up. Water absorption properties of the hydrophobized nonwoven by continuous process on industrial equipment are hereby investigated.

Keywords: nonwoven fabrics, heat resistant filaments, hydrophobization, impregnation, the silicoorganic emulsion, the catalist, lead diacetate, single-bath and two-bath methods, continuous technical process, water absorption

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3.

DOI: 10.18577/2071-9140-2014-0-s3-17-24

UDC: 678.7

Pages:: 17-24

M.A. Venediktova1, I.S. Naumov1, A.M. Chaykun2, O.A. Eliseev1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Current trends in fluorosiloxane and siloxane rubbers and rubber compounds based thereon (overview)

This overview describes current development trends of fluorosiloxane and siloxane rubbers as well as the rubber compounds based on them. This approach is extremely insistent, since a significant increase in the aerotechnics operation intensity is dictating new requirements to rubber compounds used for manufacture of the relevant components. This is primarily an increase of operating temperature as well as performance characteristics. It is therefore of particular interest to improve the rubbers composition based on siloxane and fluorosiloxane, because they provide a wide range operating temperatures of these components and have high working characteristics. Silicone based rubber compounds are functional in air with a wide temperature range; however it has a low fuel and oil resistance. Macromolecular fluorosiloxane rubbers and rubber compounds based on them have a balanced combination of resistance to aggressive environments and performance in a wide temperature range. Thus the improvement of these rubber compositions will enhance their operational effectiveness and extend the service life of aerotechnics. The regularities identified in this work allow to research and develop the new compositions of domestic rubber compounds based on siloxane and fluorosiloxane in accordance with the current trends.

Keywords: rubber, rubber compounds, fluorosilicone rubbers, silicone rubbers

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    44. Uplotnitel'nyj maslostojkij material dlja avtomobil'nyh dvigatelej i sposob ego poluchenija [Oil resistant sealing material for automobile engines and manufacturing method thereof]: pat. 103044926 Kitaj; opubl. 14.04.2013.
    45. Sposob poluchenija smesi ftorsiloksanovyj/siloksanovyj kauchuk dlja vysokovol'tnyh provodov sistemy zazhiganija v avtomobile [A method for producing a mixture of fluorosiloxane/silicone rubber for high-voltage wires of the ignition system in a car]: pat. 103436037 Kitaj; opubl. 12.06.2013.
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    47. Ftorsiloksanovye rezinovye uplotnitel'nye materialy i sposob poluchenija iz nego protonobmennoj membrannoj batarei [Fluorosiloxane rubber sealing materials and production process of a membrane protonobmennoy battery]: pat. 103131193 Kitaj; opubl. 05.06.2013.
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    49. Metil(geksaftoralkil)dihlorsilany dlja poluchenija termo- i maslobenzostojkih ftorsoderzhashhih siloksanovyh polimerov [Methyl (geksaftoralkil) dichlorosilane to produce heat and oil and gasoline resistant fluorinated siloxane polymers]: pat. 2101286 Ros. Federacija; opubl. 10.01.1998.
    50. Polimetil(geksaftoralkil)siloksany dlja termo- i maslobenzostojkih materialov [Polymethyl (geksaftoralkil) siloxanes to heat and oil and gasoline resistant materials]: pat. 2078097 Ros. Federacija; opubl. 27.04.1997.
    51. Sposob poluchenija ftororganosiloksanovyh sopolimerov [A process for preparing copolymers ftororganosiloksanovyh]: pat. 2455319 Ros. Federacija; opubl. 10.07.2012.
    52. Kompozicija na osnove ftorsiloksanovogo kauchuka [Composition based on fluorosiloxane rubber]: pat. 2271375 Ros. Federacija; opubl. 10.03.2006.
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    54. Sposob poluchenija termo- i morozostojkih siloksanovyh kauchukov [A method for producing heat and cold-resistant silicone rubber]: pat. 2441039 Ros. Federacija; opubl. 27.01.2012.
    55. Polimetil(fenjetil)siloksany dlja termostojkih materialov [Polymethyl (phenethyl) siloxanes for heat-resistant materials]: pat. 2462484 Ros. Federacija; opubl. 27.09.2012.
    56. Sposob poluchenija polifenilseskvioksanopolidiorganilsiloksanovyh bloksopolimerov [A process for preparing block copolymers polifenilseskvioksanopolidiorganilsiloksanovyh]: pat. 2135529 Ros. Federacija; opubl. 27.08.1999.
    57. Polimetilalkil(metil(fenjetil))siloksany dlja termo-, morozostojkih materialov [Polimetilalkil (methyl (phenethyl)) siloxanes for thermal, cold-resistant materials]: pat. 2458942 Ros. Federacija; opubl. 20.08.2012.
    58. Ognestojkaja rezinovaja smes' [Fire-resistant rubber compound]: pat. 2472821 Ros. Federacija; opubl. 20.01.2013.
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    60. Termostojkaja jelektroizoljacionnaja kompozicija na osnove polidimetilvinilsiloksanovogo kauchuka [The heat-resistant insulating composition based on rubber polidimetilvinilsiloksanovogo]: pat. 2445329 Ros. Federacija; opubl. 20.03.2010.
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    62. Termokompressionnaja listovaja siloksanovaja rezina termostojkaja i teploprovodnaja [Termocompression sheet siloxane rubber heat resistant and thermal conductivity]: pat. 4086222 Japonija; 19.09.2003.
    63. Kompozicija termostojkoj siloksanovoj reziny i siloksanovyj kauchuk, ispol'zuemyj v nej [Heat-resistant rubber composition of a siloxane, and silicone rubber used therein]: pat. 4567232 Japonija; opubl. 23.10.2002.
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    65. Termostojkaja tonkodispersnaja dvuokis' kremnija i ee primenenie [The heat-resistant fine particulate silica and its application]: zajavka 2002161168 Japonija; opubl. 04.06.2002.
    66. Termostojkaja kompozicija na osnove siloksanovogo kauchuka i formovannyj produkt iz nee [The heat-resistant composition based on silicone rubber, and a molded product therefrom]: zajavka 2001348481 Japonija; opubl. 18.12.2001.
    67. Termostojkaja kompozicija na osnove siloksanovogo kauchuka [The heat-resistant composition based on the silicone rubber]: pat. 2874622 Japonija; opubl. 24.03.1999.
    68. Termostojkaja, teploprovodnaja listovaja silikonovaja rezina [The heat-resistant, thermally conductive silicone rubber sheet]: pat. 3041213 Japonija; opubl. 09.09.1997.
    69. Termostojkaja, teploprovodnaja listovaja silikonovaja rezina i izdelie iz nee [The heat-resistant, thermally conductive silicone rubber sheet and articles thereof]: zajavka 2001018330 Japonija; opubl. 23.01.2001.
    70. Termostojkaja, teploprovodnaja listovaja silikonovaja rezina [The heat-resistant, thermally conductive silicone rubber sheet]: zajavka 2007169332 Japonija; opubl. 05.07.2007.
    71. Malotoksichnaja rezina na osnove siloksanovogo kauchuka, termostojkij izoljacionnyj material [Low-toxic rubber silicone rubber, heat-insulating material]: zajavka 2008260876 Japonija; opubl. 30.10.2008.
    72. Silikonovaja kompozicija na osnove siloksanovogo kauchuka dlja jelektricheskih provodov i kabelej [The silicone composition based on silicone rubber for electric wires and cables]: zajavka 2003128918 Japonija; opubl. 08.05.2003.
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    74. Teploprovodjashhie kompozitnye listy na osnove silikonovogo kauchuka dlja teplo- i jelektroizoljacii [Thermally Conductive composite sheets based on silicone rubber for thermal and electrical insulation]: pat. 4572056 Japonija; opubl. 27.10.2010.
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    87. Termostojkaja i ognestojkaja kompozicija na osnove siloksanovgo kauchuka, vulkanizuemaja pri komnatnoj temperature [The heat-resistant and flame-retardant composition based siloksanovgo rubber curing at room temperature]: pat. 103289414 Kitaj; opubl. 11.09.2013.
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4.

DOI: 10.18577/2071-9140-2014-0-s3-25-27

UDC: 667.64:678.7

Pages:: 25-27

I. Nefedov1, E.K. Kondrashov2, L.V. Semenova2, T.A. Lebedeva1

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Erosion-resistant coatings for protection of articles from polymer composite materials

Currently in order to protect polymer composite material (PCM) against an erosive wear the coatings based on fluoroelastomers and chlorosulfonated polyethylene are widely used, which are characterized by a nonlinear dependence of a wear degree on a thickness. It is shown hereby that the erosion resistance of the coatings based on fluoroelastomers can be improved by applying a harder external coating. In many cases, the epoxy coatings based on EP-586 and EP-5236 enamel has a sufficient erosion resistance. Reducing of the static characteristics of the erosion-resistant coating systems is achieved by using a conductive epoxy primer EP-0181.

Keywords: paintwork materials, erosion resistant coatings, erosive wear, polymeric composite materials

Reference List

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    6. Lakokrasochnye pokrytija [Paintwork] /V kn. Istorija aviacionnogo materialovedenija: VIAM – 75 let poiska, tvorchestva, otkrytij /Pod obshh. red. E.N. Kablov. M.: Nauka. 2007. S. 152–158.
    7. Lakokrasochnye pokrytija [Paintwork] /V kn. Istorija aviacionnogo materialovedenija. VIAM – 80 let: gody i ljudi /Pod obshh. red. E.N. Kablov. M.: VIAM. 2012. S. 319–329.
    8. Kondrashov Je.K., Kuznecova V.A., Semenova L.V., Lebedeva T.A., Malova N.E. Razvitie aviacionnyh lakokrasochnyh materialov [The development of aircraft paints and varnishes] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №5. S. 49–54.
    9. Kondrashov Je.K., Kuznecova V.A., Semenova L.V., Lebedeva T.A. Osnovnye napravlenija povyshenija jekspluatacionnyh, tehnologicheskih i jekologicheskih harakteristik lakokrasochnyh pokrytij dlja aviacionnoj tehniki [The main directions of improving the operational, technological and ecological characteristics of coatings for aircraft equipment] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 96–102.
    10. Kuznecova V.A., Vladimirskij V.N., Kondrashov Je.K. Prognozirovanie jerozionnoj stojkosti lakokrasochnyh pokrytij s uchetom dinamicheskih parametrov [Prediction of erosion resistance of coatings based on dynamic parameters] //Aviacionnye materialy i tehnologii. 2003. №2. S. 50–53.
    11. Kuznecova V.A., Kondrashov Je.K., Vladimirskij V.N., Kuznecov G.V. Dispersno-armirovannye jerozionnostojkie pokrytija [Glass fiber erosion-resistant coating] //Aviacionnye materialy i tehnologii. 2003. №2. S. 53–56.
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    13. Kuznecova V.A., Kondrashov Je.K., Semenova L.V., Kuznecov G.V. O vlijanii formy chastic oksida cinka na jekspluatacionnye svojstva polimernyh pokrytij [On the influence of the form of zinc oxide particles on the performance properties of polymer coatings] //Materialovedenie. 2012. №12. S. 12–14.
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    15. Kuznecova V.A., Vladimirskij V.N., Kondrashov Je.K. Atmosferostojkaja jerozionnostojkaja jemal' VJe-62 dlja zashhity lopastej vintoventiljatornyh dvigatelej [Weatherproof enamel erosion-VE-62 to protect the blades vintoventilyatornyh engines] //Aviacionnye materialy i tehnologii. 2003. №2. S. 58–60.
    16. Nefedov N.I., Semenova L.V. Nanesenie lakokrasochnyh pokrytij metodom «syroj po syromu» [Paint Application by «raw on wet»] //Aviacionnye materialy i tehnologii. 2013. №4. S. 39–42.
    17. Kuznecova V.A., Semenova L.V., Kondrashov Je.K., Lebedeva T.A. Lakokrasochnye materialy s ponizhennym soderzhaniem vrednyh i toksichnyh komponentov dlja okraski agregatov i konstrukcij iz PKM [Coating materials with a low content of harmful and toxic components for dyeing units and structures of the PCM] //Trudy VIAM. 2013. №8. St. 05 (viam-works.ru).
    18. Beider E.Ya., Donskoi A.A., Zhelezina G.F., Kondrashov E.K., Sytyi Y.V., Surnin E.G. An experience of using fluoropolymer materials in aviation engineering //Russian Journal of General Chemistry. 2009. T. 79. №3. P. 548–564.
    19. Kuznecova V.A., Deev I.S., Kondrashov Je.K., Kuznecov G.V. Vlijanie otverditelej na mikrostrukturu i svojstva modificirovannogo jepoksidnogo svjazujushhego dlja toplivostojkogo pokrytija [Effect on hardeners microstructure and properties of the modified epoxy coating fuel-binder] //Vse materialy. Jenciklopedicheskij spravochnik. №11. 2012. S. 38–41.

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DOI: 10.18577/2071-9140-2014-0-s3-28-30

UDC: 629.7.023.222

Pages:: 28-30

N.E. Malova1, E.K. Kondrashov1, N.P. Vereninova1, A.A. Kozlova1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Heat-resistant weatherproof fluoride polyurethane enamel

Basic properties of atmosphere resistant fluoride polyurethane enamel with heat resistance of 200°C are hereby provided. The results of analytical investigations in this field abroad are presented.

Keywords: paintwork materials, camouflage enamel, spectral reflectance (SRF), atmosphere resistance, heat resistance

Reference List

    1. Kraska s nizkim izlucheniem [Paint with low radiation]: pat. 8187503 SShA; opubl. 29.05.2012.
    2. Kamufljazhnoe pokrytie [Camouflage cover]: pat. 20140004279 SShA; opubl. 2.01.2014.
    3. Kamufljazh v blizhnem ul'trafioletovom spektre [Camouflage in the near ultraviolet spectrum]: WO 2011094381 SShA; opubl. 4.08.2011.
    4. Pustynnyj kamufljazh [Desert camouflage]: WO 2009052609 Kanada; opubl. 30.04.2009.
    5. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technologies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
    6. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials - the basis of innovative modernization of Russia] //Metally Evrazii. 2012. №3. S. 10–15.
    7. Kablov E.N. Materialy i himicheskie tehnologii dlja aviacionnoj tehniki [Materials and chemical technologies, aircraft] //Vestnik Rossijskoj akademii nauk. 2012. T. 82. №6. S. 520–530.
    8. Kondrashov Je.K., Kuznecova V.A., Lebedeva T.A., Semenova L.V. Osnovnye napravlenija povyshenija jekspluatacionnyh svojstv, tehnologicheskih i jekologicheskih harakteristik lakokrasochnyh pokrytij dlja aviacionnoj tehniki [The main directions of improving the performance properties, technological and ecological characteristics of coatings for aircraft equipment] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 96–102.
    9. Bejder Je.Ja., Donskoj A.A., Zhelezina G.F., Kondrashov Je.K., Sytyj Ju.V., Surnin E.G. Opyt primenenija ftorpolimernyh materialov v aviacionnoj tehnike [Experience of using fluoropolymer materials in aeronautical engineering] //Rossijskij himicheskij zhurnal. 2008. T. LII. №3. S. 30–44.
    10. Kondrashov Je.K., Semenova L.V., Kuznecova V.A., Malova N.E., Lebedeva T.A. Razvitie aviacionnyh lakokrasochnyh materialov [The development of aircraft paints and varnishes] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №5. S. 49–54.
    11. Kondrashov Je.K., Kuznecova V.A., Lebedeva T.A., Malova N.E. Antikorrozionnye, termoregulirujushhie, termostojkie i vlagozashhitnye lakokrasochnye pokrytija MKS «Buran» [Anticorrosive, thermostatically controlled, heat-resistant and waterproof coatings ISS «Buran»] //Aviacionnye materialy i tehnologii. 2013. №S1. S. 137–141.
    12. Semenova L.V., Malova N.E., Kuznecova V.A., Pozhoga A.A. Lakokrasochnye materialy i pokrytija [Coating materials and coating] //Aviacionnye materialy i tehnologii. 2012. №S. S. 315–327.
    13. Buznik V.M. Sverhgidrofobnye materialy na osnove ftorpolimerov [Superhydrophobic materials based on fluoropolymers] //Aviacionnye materialy i tehnologii. 2013. № 1. S. 29–33.
    14. Kondrashov Je.K., Semenova L.V. Modificirovannye bromjepoksidnye lakokrasochnye pokrytija s vysokimi vlagozashhitnymi svojstvami [Bromepoksidnye modified coatings with high moisture barrier properties] //Materialovedenie. 2010. №5. S. 37–40.
    15. Semenova L.V., Kondrashov Je.K. Modificirovannyj bromjepoksidnyj lak VL-18 dlja zashhity polimernyh kompozicionnyj materialov [Modified bromepoksidny lacquer HVL-18 for protection of polymer composite materials] //Aviacionnye materialy i tehnologii. 2010. №1. S. 29–32.
    16. Kondrashov Je.K., Kozlova A.A., Malova N.E. Issledovanie kinetiki otverzhdenija ftorpoliuretanovyh jemalej alifaticheskimi poliizocianatami razlichnyh tipov [The study of the kinetics of curing ftorpoliuretanovyh enamels aliphatic polyisocyanates different types] //Aviacionnye materialy i tehnologii. 2013. №1. S. 48–49.
    17. Gurevich M.M., Icko Je.F., Seredenko M.M. Opticheskie svojstva lakokrasochnyh pokrytij [Optical properties of coatings]. 2-e izd. SPb.: Professija. 2010. S. 68–95, 150–152.
    18. Panin S.V., Kurs M.G. Primenenie lakokrasochnyh pokrytij dlja remonta stroitel'nyh konstrukcij, jekspluatirujushhihsja v zhestkih klimaticheskih uslovijah [Application of coatings for the repair of building structures operating in harsh climatic conditions] //Aviacionnye materialy i tehnologii. 2014. №2. S. 68–71.

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6.

DOI: 10.18577/2071-9140-2014-0-s3-31-34

UDC: 667.64

Pages:: 31-34

L.V. Semenova1, T.A. Novikova1, N.I. Nefedov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Climatic resistance and aging of the paintwork coating

Paintwork coatings (PWC) on the outer surface of aircraft in operation are exposed to various factors influence (weather conditions, conditions of aircraft operation including effect of alternating temperatures, corrosion environments, technical liquids, etc.) which at the end determine the final service life of PWC, i. e. a preservation of their protective and decorative properties. The results of the different types of PWC properties investigation after a full-scale exposure at climatic stations under conditions of the industrial zones of temperate climate (Moscow), warm-temperate climate (Gelendzhik) aimed at further comparison with the data of accelerated tests for predication of the PLC life time are hereby presented.

Keywords: paintwork materials, climatic resistance, aging of the paintwork coating, coating service life

Reference List

    1. Kablov E.N. Korrozija ili zhizn' [Corrosion or life] //Nauka i zhizn'. 2012. №11. S. 16–21.
    2. Kablov E.N. Himija v aviacionnom materialovedenii [Chemistry aviation materials] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 3–4.
    3. Kirillov V.N., Starcev O.V., Efimov V.A. Klimaticheskaja stojkost' i povrezhdaemost' polimernyh kompozicionnyh materialov, problemy i puti reshenija [Weather resistance and defectiveness of polymer composite materials, problems and solutions] //Aviacionnye materialy i tehnologii. 2012. № S. S. 412–423.
    4. Kablov E.N. Materialy i himicheskie tehnologii dlja aviacionnoj tehniki [Materials and chemical technologies, aircraft] //Vestnik Rossijskoj akademii nauk. 2012. T. 82. №6. S. 520–530.
    5. Lakokrasochnye pokrytija [Paintwork] /V kn. Istorija aviacionnogo materialovedenija. VIAM – 80 let: gody i ljudi /Pod obshh. red. E.N. Kablova. M.: VIAM. 2012. S. 319–329.
    6. Kondrashov Je.K., Kuznecova V.A., Semenova L.V., Lebedeva T.A., Malova N.E. Razvitie aviacionnyh lakokrasochnyh materialov [The development of aircraft paints and varnishes] //Vse materialy. Jenciklopedicheskij spravoch-nik. 2012. №5. S. 49–54.
    7. Kondrashov Je.K., Kuznecova V.A., Semenova L.V., Lebedeva T.A. Osnovnye napravlenija povyshenija jekspluatacionnyh, tehnologicheskih i jekologicheskih harakteristik lakokrasochnyh pokrytij dlja aviacionnoj tehniki [The main directions of improving the operational, technological and ecological characteristics of coatings for aircraft equipment] //Rossijskij himicheskij zhurnal. 2010. T. LIV. №1. S. 96–102.
    8. Kablov E.N., Starcev O.V., Krotov A.S., Kirillov V.N. Klimaticheskoe starenie kompozicionnyh materialov aviacionnogo naznachenija. III. Znachimye faktory starenija [Climatic aging of composite materials aviation applications. III. Significant factors of aging] //Deformacija i razrushenie materialov. 2011. №1. S. 34–40.
    9. Buznik V.M. Sverhgidrofobnye materialy na osnove ftorpolimerov [Superhydrophobic materials based on fluoropolymers] //Aviacionnye materialy i tehnologii. 2013. №1. S. 29–34.
    10. Nefedov N.I., Semenova L.V., Onosova L.A. Issledovanie processov otverzhdenija ftorpolimernyh kompozicij [Investigation Cure fluoropolymer compositions] //Vse materialy. Jenciklopedicheskij spravochnik. 2013. №11. S. 23–27.
    11. Kablov E.N., Starcev O.V., Krotov A.S., Kirillov V.N. Klimaticheskoe starenie kompozicionnyh materialov aviacionnogo naznachenija. I. Mehanizmy starenija [Climatic aging of composite materials aviation applications. I. Mechanisms of aging] //Deformacija i razrushenie materialov. 2010. №11. S. 19–27.
    12. Semenova L.V., Malova N.E., Kuznecova V.A., Pozhoga A.A. Lakokrasochnye materialy i pokrytija  [Paintwork materials and coating] //Aviacionnye materialy i tehnologii. 2012. №S. S. 315–327.
    13. Kuznecova V.A., Kondrashov Je.K., Semenova L.V., Kuznecov G.V. O vlijanii formy chastic oksida cinka na jekspluatacionnye svojstva polimernyh pokrytij [On the influence of the form of zinc oxide particles on the performance properties of polymer coatings] //Materialovedenie. 2012. №12. S. 12–14.
    14. Semenova L.V., Kondrashov Je.K. Modificirovannyj bromjepoksidnyj lak VL-18 dlja zashhity polimernyh kompozicionnyh materialov [Modified bromepoksidny lacquer HVL-18 for protection of polymer composite materials] //Aviacionnye materialy i tehnologii. 2010. №1. S. 29–32.
    15. Beider E.Ya., Donskoi A.A., Zhelezina G.F., Kondrashov E.K., Sytyi Y.V., Surnin E.G. An experience of using fluoropolymer materials in aviation engineering //Russian Journal of General Chemistry. 2009. V. 79. №3. P. 548–564.
    16. Kuznecova V.A., Semenova L.V., Kondrashov Je.K., Lebedeva T.A. Lakokrasochnye materialy s ponizhennym soderzhaniem vrednyh i toksichnyh komponentov dlja okraski agregatov i konstrukcij iz PKM [Coating materials with a low content of harmful and toxic components for dyeing units and structures of the PСM] //Trudy VIAM. 2013. №8. St. 05 (viam-works.ru).
    17. Nefedov N.I., Semenova L.V. Nanesenie lakokrasochnyh pokrytij metodom «syroj po syromu» [Paint Application by «raw on wet»] //Aviacionnye materialy i tehnologii. 2013. №4. S. 39–42.
    18. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [Strategic directions of development of materials and technologies to process them for the period up to 2030] //Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
    19. Semenova L.V., Rodina N.D., Nefedov N.I. Vlijanie sherohovatosti sistem lakokrasochnyh pokrytij na jekspluatacionnye svojstva samoletov [Influence of roughness systems paintwork coatings on aircraft performance characteristics] //Aviacionnye materialy i tehnologii. 2013. №2. S. 37–40.

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DOI: 10.18577/2071-9140-2014-0-s3-35-41

UDC: 678.4

Pages:: 35-41

A.M. Chaykun1, M.A. Venediktova2, O.A. Eliseev2, I.S. Naumov2

[1] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru
[2] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»

Investigation of properties changing of serial rubber compounds on the base of different rubbers in standardized working fluids

Investigation of properties changing of serial rubber compounds on the base of different rubbers in standardized working fluids is hereby presented. Currently due to operational intensity increase of the aviation articles the additional requirements on fuel-resistance are claimed to the rubber compounds. Moreover, the variety of aggressive technical fluids is expanding. This requires additional testing of rubbers in serial working environments. Usage of standard working fluids (SWF), being the constant composition mixture of different chemical nature hydrocarbons, allows to evaluate both the rubber compounds resistance in them and the impact of the environments on the rubber compounds in the same aggressive conditions. Those tests will ensure reliable results and predictable rubbers workability in changing environment conditions, such as a temperature and duration. The regularities identified hereby allow to predict the properties of the rubber compounds based on different types of rubbers during their operation in aggressive liquids with the maximum degree of accuracy.

Keywords: rubber, rubber compounds, working fluids, fuel resistance

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    8. Chajkun A.M., Eliseev O.A., Naumov I.S., Venediktova M.A. Osobennosti morozostojkih rezin na osnove razlichnyh kauchukov [Especially cold-resistant rubbers based on different rubbers] //Trudy VIAM. 2013. №12. St. 04 (viam-works.ru).
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    18. Chajkun A.M., Eliseev O.A., Naumov I.S., Venediktova M.A. Osobennosti postroenija receptur dlja morozostojkih rezin [Features of construction of recipes for cold-resistant rubber] //Aviacionnye materialy i tehnologii. 2013. №3. S. 53–55.
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    21. Zemskij D.N., Chirkova Ju.N. Novye ingredienty rezinovyh smesej [New rubber compounding ingredients] //Vestnik Kazanskogo tehnologicheskogo universiteta. 2013. T. 16. №12. S.143–145.
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DOI: 10.18577/2071-9140-2014-0-s3-42-46

UDC: 621.357.7

Pages:: 42-46

R.K. Salakhova1, V.V. Semenychev1, E.V. Tyurikov2, A.B. Tikhoobrazov1

[1] Federal state unitary enterprise «All-Russian Scientific-Research Institute of Aviation Materials» of National Research Center «Kurchatov Institute»
[2] ULYANOVSK SCIENTIFIC AND TECHNOLOGICAL CENTER, untcviam@viam.ru

Investigation of internal (residual) stresses in composite-cluster chrome and nickel coatings

The evaluation of internal (residual) stresses in the composite-cluster galvanic coatings (CCGA) based on nickel and chromium (III) and their standard analogues is hereby performed. The values of residual stresses in chromium and nickel coatings depending on their thickness are determined.

Keywords: composite-cluster galvanic coatings, internal (residual) stresses, the compressive stress, tensile stress

Reference List

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    10. Salahova R.K. Korrozionnaja stojkost' stali 30HGSA s «trehvalentnym» hromovym pokrytiem v estestvennyh i iskusstvennyh sredah [The corrosion resistance of steel 30KhGSA with «trivalent» chrome plated in natural and artificial environments] //Aviacionnye materialy i tehnologii. 2012. №2. S. 59–66.
    11. Salahova R.K. Hromirovanie v jelektrolite, soderzhashhem soli trehvalentnogo hroma i nanoporoshok oksida aljuminija [Chromium in an electrolyte containing trivalent chromium salts and aluminum oxide nanopowder] //Aviacionnye materialy i tehnologii. 2009. №2. S. 20–24.
    12. Salahova R.K. Hromirovanie v jelektrolite, soderzhashhem soli trehvalentnogo hroma i nanoporoshki kak al'ternativa hromirovaniju iz standartnyh jelektrolitov [Chromium in an electrolyte containing trivalent chromium salts and nanopowders as an alternative of conventional chromium plating electrolytes] //Izvestija Samarskogo nauchnogo centra RAN. 2008. T. 1. S. 77–82.
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DOI: 10.18577/2071-9140-2014-0-s3-47-50

UDC: 667.64

Pages:: 47-50

L.V. Semyonova1, N.I. Nefyodov2

[1] Limited Liability corporation «Aviation equipment and materials»
[2] ALL-RUSSIAN SCIENTIFIC RESEARCH INSTITUTE OF AVIATION MATERIALS, admin@viam.ru

Recovery technology for PWC systems with polyurethane enamel for the operating aviation articles after wornout PLC removal

An important condition of ensuring articles reliable corrosion protection is the choice of paintwork coatings which provide a high adhesion, physicomechanical and protective properties during the cold drying of all layers. Epoxy primers EP-0215, EP-0215M, VG-28, VG-37 in the system with polyurethane enamels UR-1161, AK-1206, VE-69 developed in VIAM ensure necessary properties of the coatings. The protecting coatings repair technology includes the solution of the complex problem: maximal removal of corrosion, optimal surface pretreatment for painting, PWC with highly protective properties application. The local chemical oxidation and complex PWC repair technology application on the outer surface of aviation hardware including different methods of corrosion products removal, optimal surface treatment by chemical compositions and highly effective PWC will allow increasing considerably the reliability of aviation hardware structures anticorrosive protection during the articles repair after operation.

Keywords: рaintwork coatings, polyurethane enamels, repair technologies, washing out for PWC

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    6. Kondrashov Je.K., Kuznecova V.A., Semenova L.V., Lebedeva T.A., Malova N.E.  Razvitie aviacionnyh lakokrasochnyh materialov [Development of aircraft paints and varnishes] //Vse materialy. Jenciklopedicheskij spravochnik. 2012. №5. S. 49–54.
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    9. Semenova L.V., Kondrashov Je.K. Modificirovannyj bromjepoksidnyj lak VL-18 dlja zashhity polimernyh kompozicionnyh materialov [Modified bromepoksidny lacquer VL-18 to protect polymer composites] //Aviacionnye materialy i tehnologii. 2010. №1. S. 29–32.
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